Toyota RAV4 manuals

Toyota RAV4 Service Manual: Replacement

  1. Replace intake valve guide bush

Toyota RAV4. Replace intake valve guide bush


  1. Heat the cylinder head to 80 to 100°c (176 to 212°f).
  2. Place the cylinder head on wooden blocks.
  3. Using sst and a hammer, tap out the guide bush.

Sst 09201-10000 (09201-01050), 09950-70010 (09951-07100)

Toyota RAV4. Replace intake valve guide bush


  1. Heat the cylinder head to 80 to 100°c (176 to 212°f).
  2. Place the cylinder head on wooden blocks.

Toyota RAV4. Replace intake valve guide bush


  1. Using a caliper gauge, measure the bush bore diameter of the cylinder head.

Toyota RAV4. Replace intake valve guide bush


Standard diameter: 10.285 To 10.306 Mm (0.4049 To 0.4058 In.)

If the bush bore diameter of the cylinder head is greater than 10.306 Mm (0.4058 In.), Machine the bush bore to the dimension of 10.335 To 10.365 Mm (0.4068 To 0.4077 In.).

Standard valve guide bush diameter


If the bushing bore diameter of the cylinder head is greater than 10.394 Mm (0.4092 In.), Replace the cylinder head.

  1. Using sst and a hammer, tap in a new guide bush to the specified protrusion height.

Toyota RAV4. Replace intake valve guide bush


Sst 09201-10000 (09201-01050), 09950-70010 (09951-07100)

Standard protrusion height: 9.6 To 10.0 Mm (0.378 To 0.394 In.)

  1. Using a sharp 5.5 Mm reamer, ream the valve guide bush to the standard specified clearance between the valve guide bush and valve stem.

Toyota RAV4. Replace intake valve guide bush


Standard oil clearance: 0.025 To 0.060 Mm (0.0010 To 0.0024 In.)

  1. Replace exhaust valve guide bush

Toyota RAV4. Replace exhaust valve guide bush


  1. Heat the cylinder head to 80 to 100°c (176 to 212°f).
  2. Place the cylinder head on wooden blocks.
  3. Using sst and a hammer, tap out the guide bush.

Toyota RAV4. Replace exhaust valve guide bush


Sst 09201-10000 (09201-01050), 09950-70010 (09951-07100)

Toyota RAV4. Replace exhaust valve guide bush


  1. Heat the cylinder head to 80 to 100°c (176 to 212°f).
  2. Place the cylinder head on wooden blocks.

Toyota RAV4. Replace exhaust valve guide bush


  1. Using a caliper gauge, measure the bush bore diameter of the cylinder head.

Standard diameter: 10.285 To 10.306 Mm (0.4049 To 0.4058 In.)

If the bush bore diameter of the cylinder head is greater than 10.306 Mm (0.4058 In.), Machine the bush bore to the dimension of 10.335 To 10.365 Mm (0.4068 To 0.4077 In.).

Standard valve guide bush diameter


If the bushing bore diameter of the cylinder head is greater than 10.394 Mm (0.4092 In.), Replace the cylinder head.

  1. Using sst and a hammer, tap in a new guide bush to the specified protrusion height.

Sst 09201-10000 (09201-01050), 09950-70010 (09951-07100)

Standard protrusion height: 9.6 To 10.0 Mm (0.378 To 0.394 In.)

Toyota RAV4. Replace exhaust valve guide bush


  1. Using a sharp 5.5 Mm reamer, ream the valve guide bush to the standard specified clearance between the valve guide bush and valve stem.

Standard oil clearance: 0.030 To 0.065 Mm (0.0012 To 0.0026 In.)

Toyota RAV4. Replace exhaust valve guide bush


  1. Replace stud bolt

Notice:

If the stud bolt is deformed or threads are damaged, replace it.

  1. Using e5 and e7 "torx" socket wrenches, remove the 11 stud bolts.
  2. Using e5 and e7 "torx" socket wrenches, install the 11 stud bolts.

Toyota RAV4. Replace stud bolt


  1. Replace ring pin

  1. Remove the 4 ring pins.
  2. Using a plastic-faced hammer, tap in 4 new ring pins to the specified protrusion height.

Toyota RAV4. Replace ring pin


Protrusion height: 3.0 Mm (0.12 In.)

Inspection
Inspect cylinder head for warpage Using a precision straightedge and feeler gauge, measure the warpage of the contact surfaces of the cylinder block and manifolds. Maximum warpage: ...

Reassembly
Hint: Thoroughly clean all parts to be assembled. Before installing the parts, apply fresh engine oil to all sliding and rotating surfaces. Replace oil seals with new ones. Install val ...

Other materials:

License plate light assembly
Components Removal Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove back door center garnish (see page ed-59) ...

Components
...

Disassembly
Remove generator pulley with clutch Remove the cap from the pulley. Using a screwdriver, puncture the center of the cap and pry it off. Notice: Do not reuse the cap. Install sst to the pulley and vise as shown in the illustration. Sst 09820-63020 Mount sst (a) i ...

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