Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Removal

  1. Drain differential oil

  2. Remove rear wheel

  3. Remove tailpipe assembly

  1. Remove the tailpipe (see page ex-2).
  1. Remove center exhaust pipe assembly

  1. Remove the center pipe (see page ex-2).
  1. Remove propeller with center bearing shaft assembly (see page pr-3)

  2. Remove rear suspension member brace lh

  1. Remove the 2 bolts and brace from the suspension member.

Toyota RAV4. Remove rear suspension member brace lh


  1. Remove rear suspension member brace r

    h

Hint:

Use the same procedures described for the lh side.

  1. Remove rear differential carrier subassembly

Toyota RAV4. Remove rear differential carrier subassembly


  1. Disconnect the harness clamp.
  2. Remove the breather tube.
  3. Disconnect the connector.

Toyota RAV4. Remove rear differential carrier subassembly


  1. Support the rear differential carrier with a transmission jack or equivalent.
  2. Fix the nuts in place and remove bolt a, bolt b and bolt c.

Notice:

Do not loosen the nuts. Loosen the bolts.

Toyota RAV4. Remove rear differential carrier subassembly


  1. Slowly lower the jack and then tilt the rear differential carrier.

Toyota RAV4. Remove rear differential carrier subassembly


  1. Set the tip of the tire lever to the position on the rear drive shaft inboard joint shown in the illustration.

    Then, using the ribbed part of the rear differential carrier as a fulcrum, disconnect the left and right rear drive shafts.

Notice:

Do not scratch the rear drive shaft dust cover.

  1. Remove rear differential no. 1 And no. 2 Support

Toyota RAV4. Remove rear differential no. 1 And no. 2 Support


  1. Remove the 4 bolts and differential no. 1 And no. 2 Supports from the differential carrier.
  1. Remove rear differential support

Toyota RAV4. Remove rear differential support


  1. Remove the 4 bolts and differential support from the differential carrier.
Rear differential carrier assembly
Components ...

Disassembly
Fix differential carrier sub-assembly Fix the rear differential carrier in place with the overhaul attachment. Remove stud bolt Remove the 4 stud bolts from the transmission c ...

Other materials:

Rear wheel alignment
adjustment Inspect tire Inspect the tire (see page tw-1). Measure vehicle height Measure the vehicle height (see page sp-3). Inspect toe-in Standard toe-in If the toe-in is not within the specified range, inspect the suspension parts and replace them if necessar ...

Reassembly
Hint: Use high-temperature grease to lubricate the bearings, gears, return spring and steel ball when assembling the starter. Install planetary gear Apply grease to the planetary gears and pin parts of the planetary shaft. Install the 3 planetary gears. Install starter arm ...

Exhaust gas precautions
Harmful substance to the human body is included in exhaust gases if inhaled. WARNING Exhaust gases contain harmful carbon monoxide (CO), which is colorless and odorless. Observe the following precautions. Failure to do so may cause exhaust gases to enter the vehicle and may lead to an accident caus ...

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