Toyota RAV4 manuals

Toyota RAV4 Service Manual: Exhaust pipe

Installation

  1. Install front exhaust pipe assembly

Toyota RAV4. Install front exhaust pipe assembly


  1. Using a vernier caliper, measure the free length of the compression spring.

Minimum length: 41.5 Mm (1.634 In.)

If the length is less than the minimum, replace the compression spring.

  1. Install a new gasket by hand so that its surface is flush with the exhaust manifold.

Toyota RAV4. Install front exhaust pipe assembly


Notice:

  1. Install the front exhaust pipe with the 2 compression springs and 2 bolts.

Torque: 43 n*m (438 kgf*cm, 32 ft.*Lbf)

Toyota RAV4. Install front exhaust pipe assembly


  1. Install center exhaust pipe assembly

Toyota RAV4. Install center exhaust pipe assembly


  1. Install a new gasket onto the front exhaust pipe.
  2. Connect the 3 exhaust pipe supports, and install the center exhaust pipe.
  3. Install the 2 bolts.

Torque: 43 n*m (438 kgf*cm, 32 ft.*Lbf)

Toyota RAV4. Install center exhaust pipe assembly


  1. Install tailpipe assembly

Toyota RAV4. Install tailpipe assembly


  1. Using a vernier caliper, measure the free length of the compression spring.

Minimum length: 38.5 Mm (1.516 In.)

If the length is less than the minimum, replace the compression spring.

  1. Install a new gasket by hand so that its surface is flush with the center exhaust pipe.

Toyota RAV4. Install tailpipe assembly


Notice:

  1. Connect the 2 exhaust pipe supports, and install the tailpipe.
  2. Install the 2 compression springs and 2 bolts.

    Torque: 43 n*m (438 kgf*cm, 32 ft.*Lbf)

Toyota RAV4. Install tailpipe assembly


  1. Install heated oxygen sensor (for bank 1 sensor 2) (see page ec-24)

  2. Connect cable to negative battery terminal

  3. Check for exhaust gas leaks

If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

2az-fe exhaust
...

Exhaust pipe
Components Removal Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airb ...

Other materials:

Transmission wire
Components Removal Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove no. 1 Engine under cover Drain automati ...

Yaw rate and deceleration sensor
Components Removal Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove front seat assembly lh For manual seat: ...

Installation
Replace roof carrier seal Remove the seals. Install new seals as shown in the illustration. Install roof rack leg front lh Install the leg cushion front. Install the roof rack leg front with the 2 screws. Torque: 2.8 To 5.0 N*m (29 to 51 kgf*cm, 25 to 44 in.*Lbf) ...

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