Toyota RAV4 manuals

Toyota RAV4 Service Manual: Brake front brake flexible hose

Toyota RAV4 Service Manual / Brake / Brake front brake flexible hose

Components

Toyota RAV4. Brake front brake flexible hose


Removal

Hint:

  1. Remove front wheel

  2. Drain brake fluid

Notice:

Wash off brake fluid immediately if it comes in contact with any painted surface.

  1. Remove front flexible hose

Toyota RAV4. Remove front flexible hose


  1. Disconnect the brake tube (labeled a) from the flexible hose with sst while holding the flexible hose with a wrench.

Sst 09023-00101

Notice:

  1. Remove the clip (labeled b).
  2. Remove the 2 bolts (labeled c, d) and then remove the flexible hose clamp (labeled e) from the knuckle.
  3. Remove the sensor clamp and flexible hose clamp from the flexible hose bracket.

Toyota RAV4. Remove front flexible hose


  1. Remove the union bolt and gasket(s), and then remove the flexible hose from the disc brake cylinder.

Toyota RAV4. Remove front flexible hose


Installation

Hint:

  1. Install disc brake cylinder assembly lh

Toyota RAV4. Install disc brake cylinder assembly lh


  1. Apply silicon grease (multemp si-b) on the contact surfaces of the cylinder parts indicated by the arrows.

Toyota RAV4. Install disc brake cylinder assembly lh


  1. Install the cylinder with the 2 bolts.

    Torque: 34.3 N*m (350 kgf*cm, 25 ft.*Lbf)

  1. Connect front flexible hose

Toyota RAV4. Connect front flexible hose


Notice:

The gasket and union bolt must be used as a set, as shown in the illustration.

Toyota RAV4. Connect front flexible hose


  1. Connect the flexible hose with new gasket(s) and the union bolt.

Torque: 29.4 N*m (300 kgf*cm, 22 ft.*Lbf)

Hint:

Install the flexible hose lock securely in the lock hole in the cylinder.

  1. Fill reservoir with brake fluid (see page br- 6)

  2. Bleed air from brake master cylinder (see page br-7)

  3. Bleed air from brake line (see page br-7)

  4. Bleed air from abs and traction actuator assembly (see page br-8)

  5. Check brake fluid level in reservoir (see page br-6)

  6. Check for brake fluid leakage

  7. Install front wheel torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)

Installation

Hint:

  1. Install front flexible hose

Notice:

Toyota RAV4. Install front flexible hose


  1. Connect the flexible hose with new gasket(s) and the union bolt to the disc brake cylinder.

Toyota RAV4. Install front flexible hose


Torque: 29.4 N*m (300 kgf*cm, 22 ft.*Lbf)

Hint:

Install the flexible hose lock securely in the lock hole in the cylinder.

Toyota RAV4. Install front flexible hose


  1. Set the flexible hose clamp on the flexible hose bracket.
  2. Simultaneously perform the following: 1) hang the hook part of the sensor clamp (labeled a) on the flexible hose bracket (labeled c); and 2) insert the hook part of the sensor clamp (labeled b) into the flexible hose bracket (labeled d).

Toyota RAV4. Install front flexible hose


  1. Tighten the bolt (labeled c) to fix the flexible hose clamp and sensor clamp.

    Torque: 18.5 N*m (189 kgf*cm, 14 ft.*Lbf)

  2. Install the flexible hose with the bolt (labeled d).

    Torque: 18.5 N*m (189 kgf*cm, 14 ft.*Lbf)

  3. Set the flexible hose to the connecting point with the brake tube (labeled a), and then attach a new clip (labeled b).
  4. Using sst, connect the flexible hose to the brake tube (labeled a) while holding the flexible hose with a wrench.

Sst 09023-00101

Torque: 15.2 N*m (155 kgf*cm, 11 ft.*Lbf) without sst

14 N*m (144 kgf*cm, 10 ft.*Lbf) with sst

Hint:

Use a torque wrench with a fulcrum length of 30 cm (11.81 In.).

Notice:

  1. Fill reservoir with brake fluid (see page br- 6)

  2. Bleed air from brake master cylinder (see page br-7)

  3. Bleed air from brake line (see page br-7)

  4. Bleed air from abs and traction actuator assembly (see page br-8)

  5. Check brake fluid level in reservoir (see page br-6)

  6. Check for brake fluid leakage

  7. Install front wheel torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)

Front brake
Components Removal Hint: Use the same procedures for the lh side and rh side. The procedures listed below are for the lh side. Remove front wheel Drain brake fluid Notic ...

Rear brake
Components Removal Hint: Use the same procedures for the lh side and rh side. The procedures listed below are for the lh side. Remove rear wheel Drain brake fluid Notice: W ...

Other materials:

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Light bulbs
You may replace the following bulbs by yourself. The difficulty level of replacement varies depending on the bulb. If necessary bulb replacement seems difficult to perform, contact your toyota dealer. For more information about replacing other light bulbs, contact your toyota dealer. Prepari ...

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