Toyota RAV4 manuals

Toyota RAV4 Service Manual: Exhaust pipe

Installation

  1. Install front exhaust pipe assembly

Toyota RAV4. Install front exhaust pipe assembly


  1. Using a vernier caliper, measure the free length of the compression spring.

Minimum length: 41.5 Mm (1.634 In.)

If the length is less than the minimum, replace the compression spring.

  1. Install a new gasket by hand so that its surface is flush with the exhaust manifold.

Toyota RAV4. Install front exhaust pipe assembly


Notice:

  1. Install the front exhaust pipe with the 2 compression springs and 2 bolts.

Torque: 43 n*m (438 kgf*cm, 32 ft.*Lbf)

Toyota RAV4. Install front exhaust pipe assembly


  1. Install center exhaust pipe assembly

Toyota RAV4. Install center exhaust pipe assembly


  1. Install a new gasket onto the front exhaust pipe.
  2. Connect the 3 exhaust pipe supports, and install the center exhaust pipe.
  3. Install the 2 bolts.

Torque: 43 n*m (438 kgf*cm, 32 ft.*Lbf)

Toyota RAV4. Install center exhaust pipe assembly


  1. Install tailpipe assembly

Toyota RAV4. Install tailpipe assembly


  1. Using a vernier caliper, measure the free length of the compression spring.

Minimum length: 38.5 Mm (1.516 In.)

If the length is less than the minimum, replace the compression spring.

  1. Install a new gasket by hand so that its surface is flush with the center exhaust pipe.

Toyota RAV4. Install tailpipe assembly


Notice:

  1. Connect the 2 exhaust pipe supports, and install the tailpipe.
  2. Install the 2 compression springs and 2 bolts.

    Torque: 43 n*m (438 kgf*cm, 32 ft.*Lbf)

Toyota RAV4. Install tailpipe assembly


  1. Install heated oxygen sensor (for bank 1 sensor 2) (see page ec-24)

  2. Connect cable to negative battery terminal

  3. Check for exhaust gas leaks

If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

2az-fe exhaust
...

Exhaust pipe
Components Removal Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airb ...

Other materials:

Front door lock
Inspection Inspect front door with motor lock assembly lh Apply the battery voltage to the motor terminals and check the operation of the door lock motor. Ok If the result is not as specified, replace the door lock assembly. Measure the resistance of the door lock position ...

Cargo and luggage
Take notice of the following information about storage precautions, cargo capacity and load: Capacity and distribution Cargo capacity depends on the total weight of the occupants. (Cargo capacity) = (total load capacity) ƒ{ (total weight of occupants) Steps for determining correct load l ...

Disassembly
Remove no. 1 Side defroster nozzle duct Remove the 3 screws and duct. Remove no. 2 Side defroster nozzle duct Remove the 3 screws and duct. Remove no. 1 Heater to register duct Remove the screw and duct. Remove no. 2 Heater to register duct ...

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