Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation
- Install water pump assembly
- Remove any old seal packing material from the contact surface.
- Apply a continuous line of seal packing as shown in the illustration.
Seal packing: toyota genuine seal parking black, three bond 1207b or equivalent
Standard seal diameter: 2.2 To 2.5 Mm (0.09 To 0.10 In.)
Notice:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.
- Install the water pump and clamp bracket with the 4
bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
- Install the wire of the crankshaft position sensor onto the clamp bracket.
- Install the clamp of the crankshaft position sensor onto the water pump.
- Install water pump pulley
- Using sst, install the water pump pulley with the 4 bolts.
Sst 09960-10010 (09962-01000, 09963-00700) torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)
- Install generator assembly (see page ch-15)
- Install fan and generator v belt (see page em-7)
- Install front suspension member reinforcement rh (see page em-7)
- Connect cable to negative battery terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leaks (see page co-1)
- Install radiator support opening cover
- Install front fender apron rh
- Install no. 1 Engine under cover
Components
Inspection
Inspect water pump assembly
Visually check the drain hole for coolant leakage.
If leakage is found, replace the water pump
assembly.
Turn the pulley, and then check that the water ...
Thermostat
Components
Removal
Remove no. 1 Engine under cover
Drain engine coolant (see page co-6)
Remove radiator support opening cover
Disconnect no. 2 Radiator hose
Remove water inlet
R ...
Other materials:
Basic inspection
When measuring resistance of
electronic parts
Unless otherwise stated, all resistance
measurements should be made at an ambient
temperature of 20°c (68°f). Resistance
measurements may be inaccurate if measured
at high temperatures, i.E. Immediately after the
vehicle has been r ...
Fail-safe chart
Fail-safe function
When communication fails in any of the main wires
(communication lines) due to a short circuit or other
causes, the fail-safe function, which is specified for
each system, operates to prevent the system from
malfunctioning.
The table below shows the effects on e ...
Luggage cover (if
equipped)
â– Installing the luggage cover
1. Compress the both ends of
the luggage cover and insert
into the recess to install.
2. Pull out the luggage cover
and hook it onto the anchors.
â– Removing the luggage
cover
1. Release the cover from the
left and right anchors and
allow it to retract.
2. Compre ...
