Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation
- Install water pump assembly
- Remove any old seal packing material from the contact surface.
- Apply a continuous line of seal packing as shown in the illustration.
Seal packing: toyota genuine seal parking black, three bond 1207b or equivalent
Standard seal diameter: 2.2 To 2.5 Mm (0.09 To 0.10 In.)
Notice:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.
- Install the water pump and clamp bracket with the 4
bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
- Install the wire of the crankshaft position sensor onto the clamp bracket.
- Install the clamp of the crankshaft position sensor onto the water pump.
- Install water pump pulley
- Using sst, install the water pump pulley with the 4 bolts.
Sst 09960-10010 (09962-01000, 09963-00700) torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)
- Install generator assembly (see page ch-15)
- Install fan and generator v belt (see page em-7)
- Install front suspension member reinforcement rh (see page em-7)
- Connect cable to negative battery terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leaks (see page co-1)
- Install radiator support opening cover
- Install front fender apron rh
- Install no. 1 Engine under cover
Components
Inspection
Inspect water pump assembly
Visually check the drain hole for coolant leakage.
If leakage is found, replace the water pump
assembly.
Turn the pulley, and then check that the water ...
Thermostat
Components
Removal
Remove no. 1 Engine under cover
Drain engine coolant (see page co-6)
Remove radiator support opening cover
Disconnect no. 2 Radiator hose
Remove water inlet
R ...
Other materials:
Bottle holders
Front
Rear
Caution
Items unsuitable for the bottle holder
Do not place anything other than a bottle in the bottle holders.
Other items may be thrown out of the holders in the event of an accident or
sudden braking and cause injury.
Notice
Items that should not be stowed in the bott ...
Air conditioning filter
The air conditioning filter
must be changed regularly
to maintain air conditioning
efficiency.
Removal method
1. Turn the engine switch to
OFF.
2. Open the glove box and slide
off the damper.
3. Push in each side of the
glove box to disconnect the
claws, and then slowly and
fully open the glove bo ...
Direct clutch
Components
Disassembly
Inspect pack clearance of direct clutch
(see page ax-234)
Remove direct multiple disc clutch disc
Using a screwdriver, pry out the snap ring from the
direct clutch drum.
Remove the flange, 3 discs and 3 plates from the
direct clutch drum.
...
