Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation
- Install water pump assembly
- Remove any old seal packing material from the contact surface.
- Apply a continuous line of seal packing as shown in the illustration.
Seal packing: toyota genuine seal parking black, three bond 1207b or equivalent
Standard seal diameter: 2.2 To 2.5 Mm (0.09 To 0.10 In.)
Notice:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.
- Install the water pump and clamp bracket with the 4
bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
- Install the wire of the crankshaft position sensor onto the clamp bracket.
- Install the clamp of the crankshaft position sensor onto the water pump.
- Install water pump pulley
- Using sst, install the water pump pulley with the 4 bolts.
Sst 09960-10010 (09962-01000, 09963-00700) torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)
- Install generator assembly (see page ch-15)
- Install fan and generator v belt (see page em-7)
- Install front suspension member reinforcement rh (see page em-7)
- Connect cable to negative battery terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leaks (see page co-1)
- Install radiator support opening cover
- Install front fender apron rh
- Install no. 1 Engine under cover
Components
Inspection
Inspect water pump assembly
Visually check the drain hole for coolant leakage.
If leakage is found, replace the water pump
assembly.
Turn the pulley, and then check that the water ...
Thermostat
Components
Removal
Remove no. 1 Engine under cover
Drain engine coolant (see page co-6)
Remove radiator support opening cover
Disconnect no. 2 Radiator hose
Remove water inlet
R ...
Other materials:
Installation
Caution:
Be sure to read the precautionary notices concerning the
srs airbag system before servicing it (see page rs-1).
Install front passenger airbag assembly
Attach the rear side hook of the front passenger
airbag to the rear side airbag door.
Bend the front side hook so that it a ...
Multi-terrain Select (AWD
vehicles)
Multi-terrain Select is
designed to control AWD,
brake and driving force systems
in accordance with the
road condition. Use the system
when driving over
muddy, sandy or rough road
surfaces.
WARNING
â– Before using Multi-terrain
Select
Make sure to observe the following
precautions. Failure to
observ ...
Installation
Install no. 2 Chain sub-assembly
Set the crankshaft key in the left horizontal position.
Turn the cutout of the drive shaft so that it faces
upward.
Align the yellow mark links with the timing marks of
each gear as shown in the illustration.
Install the sprockets onto ...
