Toyota RAV4 manuals

Toyota RAV4 Service Manual: Installation

  1. Install water pump assembly

Toyota RAV4. Install water pump assembly


  1. Remove any old seal packing material from the contact surface.
  2. Apply a continuous line of seal packing as shown in the illustration.

Seal packing: toyota genuine seal parking black, three bond 1207b or equivalent

Standard seal diameter: 2.2 To 2.5 Mm (0.09 To 0.10 In.)

Notice:

  1. Install the water pump and clamp bracket with the 4 bolts and 2 nuts.

    Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)

  2. Install the wire of the crankshaft position sensor onto the clamp bracket.

  3. Install the clamp of the crankshaft position sensor onto the water pump.
  1. Install water pump pulley

Toyota RAV4. Install water pump pulley


  1. Using sst, install the water pump pulley with the 4 bolts.

Sst 09960-10010 (09962-01000, 09963-00700) torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)

  1. Install generator assembly (see page ch-15)

  2. Install fan and generator v belt (see page em-7)

  3. Install front suspension member reinforcement rh (see page em-7)

  4. Connect cable to negative battery terminal

  5. Add engine coolant (see page co-6)

  6. Check for engine coolant leaks (see page co-1)

  7. Install radiator support opening cover

  8. Install front fender apron rh

  9. Install no. 1 Engine under cover

Components

Toyota RAV4. Components


Toyota RAV4. Components


Inspection
Inspect water pump assembly Visually check the drain hole for coolant leakage. If leakage is found, replace the water pump assembly. Turn the pulley, and then check that the water ...

Thermostat
Components Removal Remove no. 1 Engine under cover Drain engine coolant (see page co-6) Remove radiator support opening cover Disconnect no. 2 Radiator hose Remove water inlet R ...

Other materials:

Blower motor circuit
Description When the heater control (blower switch) is set to position 1 or higher, the contact of the htr relay is closed, current flows to the blower motor, and the blower motor operates. The blower motor speed can be changed by exchanging the ground and the blower resistor circuit with the ...

Reporting safety defects for u.S. Owners
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the national highway traffic safety administration (nhtsa) in addition to notifying toyota motor sales, u.S.A., Inc. (Toll-free: 1-800-331-4331). If nhtsa re ...

Tire pressure warning ecu
Components Removal Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove glove compartment door assembly (see page i ...

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