Toyota RAV4 manuals

Toyota RAV4 Service Manual: Installation

  1. Install water pump assembly

Toyota RAV4. Install water pump assembly


  1. Remove any old seal packing material from the contact surface.
  2. Apply a continuous line of seal packing as shown in the illustration.

Seal packing: toyota genuine seal parking black, three bond 1207b or equivalent

Standard seal diameter: 2.2 To 2.5 Mm (0.09 To 0.10 In.)

Notice:

  1. Install the water pump and clamp bracket with the 4 bolts and 2 nuts.

    Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)

  2. Install the wire of the crankshaft position sensor onto the clamp bracket.

  3. Install the clamp of the crankshaft position sensor onto the water pump.
  1. Install water pump pulley

Toyota RAV4. Install water pump pulley


  1. Using sst, install the water pump pulley with the 4 bolts.

Sst 09960-10010 (09962-01000, 09963-00700) torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)

  1. Install generator assembly (see page ch-15)

  2. Install fan and generator v belt (see page em-7)

  3. Install front suspension member reinforcement rh (see page em-7)

  4. Connect cable to negative battery terminal

  5. Add engine coolant (see page co-6)

  6. Check for engine coolant leaks (see page co-1)

  7. Install radiator support opening cover

  8. Install front fender apron rh

  9. Install no. 1 Engine under cover

Components

Toyota RAV4. Components


Toyota RAV4. Components


Inspection
Inspect water pump assembly Visually check the drain hole for coolant leakage. If leakage is found, replace the water pump assembly. Turn the pulley, and then check that the water ...

Thermostat
Components Removal Remove no. 1 Engine under cover Drain engine coolant (see page co-6) Remove radiator support opening cover Disconnect no. 2 Radiator hose Remove water inlet R ...

Other materials:

When closing the back door
Lower the back door using the back door handle. Vehicles without a power back door Make sure to push the back door down from the outside to close it. Vehicles with a power back door The back door closing assist will activate, and the back door will fully close automatically. ...

Disassembly
Caution: Wear protective gloves. Sharp areas on the seatback frame, seat cushion frame and reclining adjuster may injure your hands. Remove rear seat headrest assembly Remove rear seat center headrest assembly Remove center armrest hinge cover rh Return the seatback to the upr ...

Front axle hub bolt
Components Replacement Hint Use the same procedures for the rh side and lh side. The procedures listed below are the lh side. Remove front wheel Remove front disc brake cylinder assembly lh (see page br-40) Remove front disc (see page br-42) Remove front axle hub bolt ...

В© 2011-2019 Copyright www.trav4.net