Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation
- Install water pump assembly
- Remove any old seal packing material from the contact surface.
- Apply a continuous line of seal packing as shown in the illustration.
Seal packing: toyota genuine seal parking black, three bond 1207b or equivalent
Standard seal diameter: 2.2 To 2.5 Mm (0.09 To 0.10 In.)
Notice:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.
- Install the water pump and clamp bracket with the 4
bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
- Install the wire of the crankshaft position sensor onto the clamp bracket.
- Install the clamp of the crankshaft position sensor onto the water pump.
- Install water pump pulley
- Using sst, install the water pump pulley with the 4 bolts.
Sst 09960-10010 (09962-01000, 09963-00700) torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)
- Install generator assembly (see page ch-15)
- Install fan and generator v belt (see page em-7)
- Install front suspension member reinforcement rh (see page em-7)
- Connect cable to negative battery terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leaks (see page co-1)
- Install radiator support opening cover
- Install front fender apron rh
- Install no. 1 Engine under cover
Components
Inspection
Inspect water pump assembly
Visually check the drain hole for coolant leakage.
If leakage is found, replace the water pump
assembly.
Turn the pulley, and then check that the water ...
Thermostat
Components
Removal
Remove no. 1 Engine under cover
Drain engine coolant (see page co-6)
Remove radiator support opening cover
Disconnect no. 2 Radiator hose
Remove water inlet
R ...
Other materials:
Catalyst monitor (active air-fuel ratio control type)
Preconditions
The monitor will not run unless:
The mil is off.
Drive pattern
Connect the intelligent tester to the dlc3.
Turn the ignition switch on.
Turn the tester on.
Clear dtcs (if set) (see page es-35).
Start the engine and warm it up.
Drive the vehicle at be ...
Light bulbs
You may replace the following bulbs by yourself. The difficulty
level of replacement varies depending on the bulb. If necessary
bulb replacement seems difficult to perform, contact your
toyota dealer.
For more information about replacing other light bulbs, contact
your toyota dealer.
Prepari ...
Inspection
Inspect generator brush holder assembly
Using a vernier caliper, measure the brush length.
Standard length:
9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length:
4.5 Mm (0.177 In.)
If the brush length is less than the minimum, replace
the generator brush holder assembly.
Inspe ...
