Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation
- Install water pump assembly

- Remove any old seal packing material from the
contact surface.
- Apply a continuous line of seal packing as shown in
the illustration.
Seal packing:
toyota genuine seal parking black, three
bond 1207b or equivalent
Standard seal diameter:
2.2 To 2.5 Mm (0.09 To 0.10 In.)
Notice:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after
applying seal packing. Otherwise, the
material must be removed and reapplied.
- Install the water pump and clamp bracket with the 4
bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
- Install the wire of the crankshaft position sensor
onto the clamp bracket.
- Install the clamp of the crankshaft position sensor
onto the water pump.
- Install water pump pulley

- Using sst, install the water pump pulley with the 4
bolts.
Sst 09960-10010 (09962-01000, 09963-00700)
torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)
- Install generator assembly (see page ch-15)
- Install fan and generator v belt (see page
em-7)
- Install front suspension member
reinforcement rh (see page em-7)
- Connect cable to negative battery
terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leaks (see page
co-1)
- Install radiator support opening cover
- Install front fender apron rh
- Install no. 1 Engine under cover
Components


Inspect water pump assembly
Visually check the drain hole for coolant leakage.
If leakage is found, replace the water pump
assembly.
Turn the pulley, and then check that the water ...
Components
Removal
Remove no. 1 Engine under cover
Drain engine coolant (see page co-6)
Remove radiator support opening cover
Disconnect no. 2 Radiator hose
Remove water inlet
R ...
Other materials:
If you have a flat tire
Your vehicle is equipped with a spare tire. The flat tire can be
replaced with the spare tire.
For details about tires
Caution
If you have a flat tire
Do not continue driving with a flat tire.
Driving even a short distance with a flat tire can damage the tire and the
wheel beyond repair, ...
Drl relay circuit
Description
The main body ecu controls the daytime running light no. 2 Relay (marking:
drl no.2).
Wiring diagram
Inspection procedure
Inspect daytime running light relay (marking: drl no. 2, Drl no. 3,
Drl no. 4)
Remove the no. 2 Relay, no. 3 Relay and no. 4 Relay from
th ...
On-vehicle inspection
Inspect refrigerant pressure with
manifold gauge set
This method uses a manifold gauge set to locate
problem areas. Read the manifold gauge pressure
when these conditions are established. Test
conditions:
Temperature at the air inlet is 30 to 35°c (86 to
95°f).
Engine is ...