Toyota RAV4 Service Manual: Installation
- Install water pump assembly
- Remove any old seal packing material from the contact surface.
- Apply a continuous line of seal packing as shown in the illustration.
Seal packing: toyota genuine seal parking black, three bond 1207b or equivalent
Standard seal diameter: 2.2 To 2.5 Mm (0.09 To 0.10 In.)
Notice:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.
- Install the water pump and clamp bracket with the 4
bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
- Install the wire of the crankshaft position sensor onto the clamp bracket.
- Install the clamp of the crankshaft position sensor onto the water pump.
- Install water pump pulley
- Using sst, install the water pump pulley with the 4 bolts.
Sst 09960-10010 (09962-01000, 09963-00700) torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)
- Install generator assembly (see page ch-15)
- Install fan and generator v belt (see page em-7)
- Install front suspension member reinforcement rh (see page em-7)
- Connect cable to negative battery terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leaks (see page co-1)
- Install radiator support opening cover
- Install front fender apron rh
- Install no. 1 Engine under cover
Components
Inspection
Inspect water pump assembly
Visually check the drain hole for coolant leakage.
If leakage is found, replace the water pump
assembly.
Turn the pulley, and then check that the water ...
Thermostat
Components
Removal
Remove no. 1 Engine under cover
Drain engine coolant (see page co-6)
Remove radiator support opening cover
Disconnect no. 2 Radiator hose
Remove water inlet
R ...
Other materials:
When closing the back door
Lower the back door using the
back door handle.
Vehicles without a power back
door
Make sure to push the back door
down from the outside to close it.
Vehicles with a power back
door
The back door closing assist will
activate, and the back door will
fully close automatically.
...
Disassembly
Caution:
Wear protective gloves. Sharp areas on the seatback
frame, seat cushion frame and reclining adjuster may
injure your hands.
Remove rear seat headrest assembly
Remove rear seat center headrest
assembly
Remove center armrest hinge cover rh
Return the seatback to the upr ...
Front axle hub bolt
Components
Replacement
Hint
Use the same procedures for the rh side and lh side.
The procedures listed below are the lh side.
Remove front wheel
Remove front disc brake cylinder
assembly lh (see page br-40)
Remove front disc (see page br-42)
Remove front axle hub bolt
...