Toyota RAV4 Service Manual: Parking brake system
Problem symptoms table
Hint:
Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.
Adjustment
- Check parking brake lever travel
- Pull the lever upward with a force of approximately 200 n (20 kgf, 44 lbf) and count the number of clicks.
Ok: 7 to 9 clicks (without rear brake dragging)
- Remove upper rear console panel subassembly (see page ip-19)
- Loosen lock nut and no. 1 Wire adjusting nut
- Remove rear wheel
- Adjust parking brake shoe clearance (see page pb-17)
- Install rear wheel torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)
- Adjust parking brake lever travel
- Turn the no. 1 Wire adjusting nut until the lever travel is correct.
Ok: 7 to 9 clicks (without rear brake dragging) <lever pulling force: approximately 200 n (20 kgf, 44 lbf)>
- Tighten the lock nut.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*Lbf)
- Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.
Ok: 7 to 9 clicks (without rear brake dragging) <lever pulling force: approximately 200 n (20 kgf, 44 lbf)>
- When operating the parking brake lever, check that the brake warning light illuminates at the first click.
Standard condition: brake warning light always illuminates at the first click.
Rear brake flexible hose
Installation
Hint:
Use the same procedures for the lh side and rh side.
The procedures listed below are for the lh side.
Install rear brake tube flexible hose
Notice:
The gasket and u ...
Brake control
...
Other materials:
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
Remove fan and generator v belt
Remove the belt (see page em-6).
...
Inspection
Inspect oil pump assembly
Turn the drive gear with 2 screwdrivers and make
sure it rotates smoothly.
Notice:
Be careful not to damage the oil seal lip.
Inspect clearance of oil pump assembly
Push the driven gear to one side of the body. Using
a feeler gauge, measur ...
Data list / active test
Read data list
Hint:
Using the intelligent tester's data list allows switch,
sensor, actuator and other item values to be read without
removing any parts. Reading the data list early in
troubleshooting is one way to save time.
Connect the intelligent tester to the dlc3.
Turn the igni ...