Toyota RAV4 Service Manual: Parking brake system
Problem symptoms table
Hint:
Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.
Adjustment
- Check parking brake lever travel
- Pull the lever upward with a force of approximately 200 n (20 kgf, 44 lbf) and count the number of clicks.
Ok: 7 to 9 clicks (without rear brake dragging)
- Remove upper rear console panel subassembly (see page ip-19)
- Loosen lock nut and no. 1 Wire adjusting nut
- Remove rear wheel
- Adjust parking brake shoe clearance (see page pb-17)
- Install rear wheel torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)
- Adjust parking brake lever travel
- Turn the no. 1 Wire adjusting nut until the lever travel is correct.
Ok: 7 to 9 clicks (without rear brake dragging) <lever pulling force: approximately 200 n (20 kgf, 44 lbf)>
- Tighten the lock nut.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*Lbf)
- Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.
Ok: 7 to 9 clicks (without rear brake dragging) <lever pulling force: approximately 200 n (20 kgf, 44 lbf)>
- When operating the parking brake lever, check that the brake warning light illuminates at the first click.
Standard condition: brake warning light always illuminates at the first click.
Rear brake flexible hose
Installation
Hint:
Use the same procedures for the lh side and rh side.
The procedures listed below are for the lh side.
Install rear brake tube flexible hose
Notice:
The gasket and u ...
Brake control
...
Other materials:
Reassembly
Install front oil pump oil seal
Using sst and a hammer, install a new oil seal to
the pump.
Sst 09350-32014 (09351-32140)
Hint:
The seal end should be flat with the outer edge of
the oil pump.
Coat the lip of the oil seal with petroleum jelly.
Install front oil pump bo ...
Installation
Install tire pressure warning antenna and receiver
Install the receiver with the bolt.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*Lbf)
Connect the connector.
Install inner roof side garnish assembly
rh (see page ir-52)
Install deck trim side panel assembly rh
(w/o rear no. 2 S ...
Installation
Install camshaft timing oil control valve
assembly
Apply a light coat of engine oil to the o-ring of the oil
control valve.
Install the oil control valve with the bolt.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
Notice:
Make sure that the o-ring is not cracked or
jammed.
Co ...