Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly (2005/11-2006/01)
- Remove front axle inboard joint boot no. 2 Clamp lh
- One touch type:
- Using a screwdriver, remove the inboard joint
boot clamp, as shown in the illustration.
- Claw engagement type:
- Using needle-nose pliers, remove the inboard
joint boot clamp, as shown in the illustration.
- Remove front axle inboard joint boot no. 2 Clamp rh
Hint:
Use the same procedures described for the lh side.
- Remove front axle inboard joint boot clamp lh
- One touch type:
- Using a screwdriver, remove the inboard joint
boot clamp, as shown in the illustration.
- Claw engagement type:
Using needle-nose pliers, remove the inboard
joint boot clamp, as shown in the illustration.
- Remove front axle inboard joint boot
clamp rh
Hint:
Use the same procedures described for the lh side.
- Remove front axle inboard joint boot
- Remove the boot from the inboard joint.
- Remove front drive inboard joint assembly lh
- Remove any old grease from the inboard joint.
- Put matchmarks on the inboard joint and outboard
joint shaft.
Notice:
Do not punch the marks.
- Remove the inboard joint from the outboard joint
shaft.
- Using a snap ring expander, remove the shaft snap
ring.
- Put matchmarks on the outboard joint shaft and
tripod joint.
Notice:
Do not punch the marks.
- Using a brass bar and hammer, tap out the tripod
joint from the outboard joint shaft.
Notice:
Do not tap the rollers.
- Remove the inboard joint boot.
- Remove front drive shaft damper clamp lh
- One touch type:
- Using a screwdriver, remove the drive shaft
damper clamp, as shown in the illustration.
- Claw engagement type:
Using needle-nose pliers, remove the drive
shaft damper clamp, as shown in the
illustration.
- Remove front drive shaft damper lh
- Remove the front drive shaft damper from the
outboard joint shaft.
- Remove front axle outboard joint boot no. 2 Clamp lh
- Using a screwdriver, remove the outboard joint boot
clamp, as shown in the illustration.
- Remove front axle outboard joint boot clamp lh
- Using a screwdriver, remove the outboard joint boot
clamp, as shown in the illustration.
- Remove front axle outboard joint boot
- Remove the outboard joint boot from the outboard
joint shaft.
- Remove any old grease from the outboard joint.
- Remove front drive shaft hole snap ring lh
- Using a screwdriver, remove the hole snap ring.
- Remove front drive shaft dust cover lh
- Using sst and a press, press out the shaft dust
cover
Sst 09950-00020
Notice:
Be careful not to drop the inboard joint
- Remove front drive shaft dust cover rh
Hint:
Use the same procedures described for the lh side.
- Remove drive shaft bearing case
- Using a screwdriver, remove the bearing case snap
ring.
- Using a press, press out the drive shaft bearing
case.
Hint:
Be careful not to drop the inboard joint
- Remove front drive shaft dust cover
- Using sst and a press, press out the drive shaft
dust cover.
Sst 09950-00020
Hint:
Be careful not to drop the inboard joint
- Remove front drive shaft bearing
- Using a snap ring expander, remove the snap ring.
- Using sst and a press, press out the drive shaft
bearing.
Sst 09527-10011
- Remove the snap ring.
Remove front wheel
Drain automatic transaxle fluid
Drain the automatic transaxle fluid for u140f (see
page ax-147).
Drain the automatic transaxle fluid for u241e (see
page ax-146).
...
Remove front axle inboard joint boot no. 2 Clamp
One touch type:
using a screwdriver, remove the inboard joint boot
clamp, as shown in the illustration.
Claw engagement type:
usin ...
Other materials:
Thermostat
Components
Removal
Remove no. 1 Engine under cover
Drain engine coolant (see page co-6)
Remove radiator support opening cover
Disconnect no. 2 Radiator hose
Remove water inlet
Remove the 2 nuts and disconnect the water inlet
from the cylinder block.
Remove thermostat
...
Dinghy towing
Your vehicle is not designed
to be dinghy towed (with 4
wheels on the ground)
behind a motor home.
NOTICE
â– To avoid serious damage to
your vehicle
Do not tow your vehicle with 4
wheels on the ground.
â– To prevent causing serious
damage to the transmission
and AWD system (AWD models)
2WD models: ...
Inspection
Inspect starter assembly
Notice:
These tests must be performed within 3 to 5 seconds
to avoid burning out the coil.
Perform the pull-in test.
Disconnect the lead wire from terminal c.
Connect the battery to the magnetic switch as
shown in the illustration. Check that the clutch ...