Toyota RAV4 Service Manual: Disassembly (2006/01- )
- Remove front axle inboard joint boot no. 2 Clamp
- One touch type:
using a screwdriver, remove the inboard joint boot
clamp, as shown in the illustration.
- Claw engagement type:
using needle-nose pliers, remove the inboard joint
boot clamp, as shown in the illustration.
- Remove front axle inboard joint boot clamp
- One touch type:
using a screwdriver, remove the inboard joint boot
clamp, as shown in the illustration.
- Claw engagement type:
using needle-nose pliers, remove the inboard joint
boot clamp, as shown in the illustration.
- Remove front axle inboard joint boot
- Remove the boot from the inboard joint.
- Remove front drive inboard joint assembly lh
- Remove any old grease from the inboard joint.
- Put matchmarks on the inboard joint and outboard
joint shaft.
Notice:
Do not punch the marks.
- Remove the inboard joint from the outboard joint
shaft.
- Using a snap ring expander, remove the shaft snap
ring.
- Put matchmarks on the outboard joint shaft and
tripod joint.
Notice:
Do not punch the marks.
- Using a brass bar and hammer, tap out the tripod
joint from the outboard joint shaft.
Notice:
Do not tap the rollers.
- Remove the inboard joint boot.
- Remove front drive inboard joint assembly rh
Hint:
Use the same procedures described for the lh side.
- Remove front drive shaft damper clamp lh
- One touch type:
using a screwdriver, remove the drive shaft damper
clamp, as shown in the illustration.
- Claw engagement type:
using needle-nose pliers, remove the drive shaft
damper clamp, as shown in the illustration.
- Remove front drive shaft damper lh
- Remove the front drive shaft damper from the
outboard joint shaft.
- Remove front axle outboard joint boot no. 2 Clamp
- Using a screwdriver, remove the outboard joint boot
clamp, as shown in the illustration.
- Remove front axle outboard joint boot clamp
- Using a screwdriver, remove the outboard joint boot
clamp, as shown in the illustration.
- Remove front axle outboard joint boot
- Remove the outboard joint boot from the outboard
joint shaft.
- Remove any old grease from the outboard joint.
- Remove front drive shaft hole snap ring lh
- Using a screwdriver, remove the hole snap ring.
- Remove front drive shaft dust cover lh
- Using sst and a press, press out the shaft dust
cover.
Sst 09950-00020
Notice:
Be careful not to drop the inboard joint.
- Remove front drive shaft dust cover rh
Hint:
Use the same procedures described for the lh side.
- Remove drive shaft bearing case (for rh)
- Using a screwdriver, remove the bearing case snap
ring.
- Using a press, press out the drive shaft bearing
case.
Hint:
Be careful not to drop the inboard joint.
- Remove front drive shaft dust cover (for rh)
- Using sst and a press, press out the drive shaft
dust cover.
Sst 09950-00020
Notice:
Be careful not to drop the inboard joint.
- Remove front drive shaft bearing
- Using a snap ring expander, remove the snap ring.
- Using sst and a press, press out the drive shaft
bearing.
Sst 09527-10011
- Remove the bearing case snap ring.
Remove front axle inboard joint boot no. 2 Clamp lh
One touch type:
Using a screwdriver, remove the inboard joint
boot clamp, as shown in the illustration.
Claw engagement t ...
Install drive shaft bearing case subassembly
Using sst and a press, press in the drive shaft
bearing case to the inboard joint rh.
Sst 09527-10011, 09710-04081
Notice:
The bearing ...
Other materials:
Differential case
Components
Disassembly
Remove front differential ring gear
Place the matchmarks on the ring gear and
differential case.
Remove the 14 bolts.
Using a plastic-faced hammer, tap on the ring gear
to remove it from the case.
Remove front differential case ...
Power outlets
The power outlet can be used for 12 v accessories that run on
less than 10 a.
Open the lid.
The power outlets can be used when
Vehicles without a smart key system
The engine switch is in the “acc” or “on” position.
Vehicles with a smart key system
The engine switch is in ...
Installation
Install starter assembly
Install the starter with the 2 bolts.
Torque: 37 n*m (377 kgf*cm, 27 ft.*Lbf)
Connect the starter connector.
Install the terminal nut and cover the nut with the
cap.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
Install battery bracket reinfor ...