Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly (2006/01- )

  1. Remove front axle inboard joint boot no. 2 Clamp

Toyota RAV4. Remove front axle inboard joint boot no. 2 Clamp


  1. One touch type: using a screwdriver, remove the no. 2 Inboard joint boot clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the no. 2 Inboard joint boot clamp, as shown in the illustration.
  1. Remove front axle inboard joint boot clamp

Toyota RAV4. Remove front axle inboard joint boot clamp


  1. One touch type: using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.
  1. Remove front axle inboard joint boot

  1. Remove the boot from the inboard joint.
  1. Remove front drive inboard joint assembly lh

Toyota RAV4. Remove front drive inboard joint


  1. Remove any old grease from the inboard joint.
  2. Put matchmarks on the inboard joint and outboard joint shaft.

Notice:

Do not punch the marks.

  1. Remove the inboard joint from the outboard joint shaft.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Using a snap ring expander, remove the shaft snap ring.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Put matchmarks on the outboard joint shaft and tripod joint.

Notice:

Do not punch the marks.

  1. Using a brass bar and hammer, tap out the tripod joint from the outboard joint shaft.

Notice:

Do not tap the rollers.

  1. Remove the inboard joint boot.
  1. Remove front drive shaft inboard joint assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft damper clamp lh

Toyota RAV4. Remove front drive shaft damper clamp lh


  1. One touch type: using a screwdriver, remove the drive shaft damper clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the drive shaft damper clamp, as shown in the illustration.
  1. Remove front drive shaft damper lh

  1. Remove the front drive shaft damper
  1. Remove front drive shaft damper clamp rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft damper rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front axle outboard joint boot no. 2 Clamp

Toyota RAV4. Remove front axle outboard joint boot no. 2 Clamp


  1. Using a screwdriver, remove the no. 2 Outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot clamp

  1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot

Toyota RAV4. Remove front axle outboard joint boot


  1. Remove the outboard joint boot from the outboard joint shaft.
  2. Remove any old grease from the outboard joint.
  1. Remove front drive shaft hole snap ring lh

Toyota RAV4. Remove front drive shaft hole snap ring lh


  1. Using a screwdriver, remove the hole snap ring.
  1. Remove front drive shaft dust cover lh

Toyota RAV4. Remove front drive shaft dust cover lh


  1. Using sst and a press, press out the front drive shaft dust cover.

Sst 09950-00020

Notice:

Be careful not to drop the inboard joint.

  1. Remove front drive shaft dust cover rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft bearing (for rh)

Toyota RAV4. Remove front drive shaft bearing (for rh)


  1. Using a snap ring expander, remove the drive shaft hole snap ring.

Toyota RAV4. Remove front drive shaft bearing (for rh)


  1. Using sst and a press, press out the drive shaft bearing.

Sst 09527-10011

  1. Remove the bearing bracket snap ring.
Disassembly (2005/11-2006/01)
Remove front axle inboard joint boot no. 2 Clamp lh One touch type: Using a screwdriver, remove the no. 2 Inboard joint boot clamp, as shown in the illustration. Claw eng ...

Reassembly (2005/11-2006/01)
Install front drive shaft bearing Using sst and a press, press in the drive shaft bearing to the inboard joint rh. Sst 09527-10011, 09710-04081 Notice: The bearing should be instal ...

Other materials:

Start/Stop button
Vehicle features and options This chapter describes all standard, country-specific and optional features offered with the series. It also describes features and functions that are not necessarily available in your vehicle, e.g., due to the selected options or country versions. This also applies to ...

Rear power outlet socket
Components Removal Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove rear door scuff plate lh (see page ir-2 ...

Installation
Notice: Do not heat the vehicle body, emblem and name plate excessively. Hint: When installing the emblem and name plate, heat the vehicle body, emblem and name plate using a heat light. Standard heating temperature Install no. 4 Back door name plate (for 4wd) Clean the vehicle body ...

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