Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly (2006/01- )

  1. Remove front axle inboard joint boot no. 2 Clamp

Toyota RAV4. Remove front axle inboard joint boot no. 2 Clamp


  1. One touch type: using a screwdriver, remove the no. 2 Inboard joint boot clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the no. 2 Inboard joint boot clamp, as shown in the illustration.
  1. Remove front axle inboard joint boot clamp

Toyota RAV4. Remove front axle inboard joint boot clamp


  1. One touch type: using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.
  1. Remove front axle inboard joint boot

  1. Remove the boot from the inboard joint.
  1. Remove front drive inboard joint assembly lh

Toyota RAV4. Remove front drive inboard joint


  1. Remove any old grease from the inboard joint.
  2. Put matchmarks on the inboard joint and outboard joint shaft.

Notice:

Do not punch the marks.

  1. Remove the inboard joint from the outboard joint shaft.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Using a snap ring expander, remove the shaft snap ring.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Put matchmarks on the outboard joint shaft and tripod joint.

Notice:

Do not punch the marks.

  1. Using a brass bar and hammer, tap out the tripod joint from the outboard joint shaft.

Notice:

Do not tap the rollers.

  1. Remove the inboard joint boot.
  1. Remove front drive shaft inboard joint assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft damper clamp lh

Toyota RAV4. Remove front drive shaft damper clamp lh


  1. One touch type: using a screwdriver, remove the drive shaft damper clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the drive shaft damper clamp, as shown in the illustration.
  1. Remove front drive shaft damper lh

  1. Remove the front drive shaft damper
  1. Remove front drive shaft damper clamp rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft damper rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front axle outboard joint boot no. 2 Clamp

Toyota RAV4. Remove front axle outboard joint boot no. 2 Clamp


  1. Using a screwdriver, remove the no. 2 Outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot clamp

  1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot

Toyota RAV4. Remove front axle outboard joint boot


  1. Remove the outboard joint boot from the outboard joint shaft.
  2. Remove any old grease from the outboard joint.
  1. Remove front drive shaft hole snap ring lh

Toyota RAV4. Remove front drive shaft hole snap ring lh


  1. Using a screwdriver, remove the hole snap ring.
  1. Remove front drive shaft dust cover lh

Toyota RAV4. Remove front drive shaft dust cover lh


  1. Using sst and a press, press out the front drive shaft dust cover.

Sst 09950-00020

Notice:

Be careful not to drop the inboard joint.

  1. Remove front drive shaft dust cover rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft bearing (for rh)

Toyota RAV4. Remove front drive shaft bearing (for rh)


  1. Using a snap ring expander, remove the drive shaft hole snap ring.

Toyota RAV4. Remove front drive shaft bearing (for rh)


  1. Using sst and a press, press out the drive shaft bearing.

Sst 09527-10011

  1. Remove the bearing bracket snap ring.
Disassembly (2005/11-2006/01)
Remove front axle inboard joint boot no. 2 Clamp lh One touch type: Using a screwdriver, remove the no. 2 Inboard joint boot clamp, as shown in the illustration. Claw eng ...

Reassembly (2005/11-2006/01)
Install front drive shaft bearing Using sst and a press, press in the drive shaft bearing to the inboard joint rh. Sst 09527-10011, 09710-04081 Notice: The bearing should be instal ...

Other materials:

Disassembly
Hint: When removing the ornament plate and emblem, heat the radiator grille, ornament plate and emblem using a heat light. Standard heating temperature Notice: Do not heat the radiator grille, ornament plate and emblem excessively. Remove hood to radiator grille seal Remove th ...

Exhaust pipe
Installation Install front exhaust pipe assembly Using a vernier caliper, measure the free length of the compression spring. Minimum length: 41.5 Mm (1.634 In.) If the length is less than the minimum, replace the compression spring. Install a new gasket by hand so that its ...

Check mode procedure
Hint: Intelligent tester only: compared to normal mode, check mode is more sensitive to malfunctions. Therefore, check mode can detect the malfunctions that cannot be detected by normal mode. Notice: All the stored dtcs and freeze frame data are erased if: The ecm is changed from normal mo ...

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