Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly (2006/01- )

  1. Remove front axle inboard joint boot no. 2 Clamp

Toyota RAV4. Remove front axle inboard joint boot no. 2 Clamp


  1. One touch type: using a screwdriver, remove the no. 2 Inboard joint boot clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the no. 2 Inboard joint boot clamp, as shown in the illustration.
  1. Remove front axle inboard joint boot clamp

Toyota RAV4. Remove front axle inboard joint boot clamp


  1. One touch type: using a screwdriver, remove the inboard joint boot clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the inboard joint boot clamp, as shown in the illustration.
  1. Remove front axle inboard joint boot

  1. Remove the boot from the inboard joint.
  1. Remove front drive inboard joint assembly lh

Toyota RAV4. Remove front drive inboard joint


  1. Remove any old grease from the inboard joint.
  2. Put matchmarks on the inboard joint and outboard joint shaft.

Notice:

Do not punch the marks.

  1. Remove the inboard joint from the outboard joint shaft.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Using a snap ring expander, remove the shaft snap ring.

Toyota RAV4. Remove front drive inboard joint assembly lh


  1. Put matchmarks on the outboard joint shaft and tripod joint.

Notice:

Do not punch the marks.

  1. Using a brass bar and hammer, tap out the tripod joint from the outboard joint shaft.

Notice:

Do not tap the rollers.

  1. Remove the inboard joint boot.
  1. Remove front drive shaft inboard joint assembly rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft damper clamp lh

Toyota RAV4. Remove front drive shaft damper clamp lh


  1. One touch type: using a screwdriver, remove the drive shaft damper clamp, as shown in the illustration.
  2. Claw engagement type: using needle-nose pliers, remove the drive shaft damper clamp, as shown in the illustration.
  1. Remove front drive shaft damper lh

  1. Remove the front drive shaft damper
  1. Remove front drive shaft damper clamp rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft damper rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front axle outboard joint boot no. 2 Clamp

Toyota RAV4. Remove front axle outboard joint boot no. 2 Clamp


  1. Using a screwdriver, remove the no. 2 Outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot clamp

  1. Using a screwdriver, remove the outboard joint boot clamp, as shown in the illustration.
  1. Remove front axle outboard joint boot

Toyota RAV4. Remove front axle outboard joint boot


  1. Remove the outboard joint boot from the outboard joint shaft.
  2. Remove any old grease from the outboard joint.
  1. Remove front drive shaft hole snap ring lh

Toyota RAV4. Remove front drive shaft hole snap ring lh


  1. Using a screwdriver, remove the hole snap ring.
  1. Remove front drive shaft dust cover lh

Toyota RAV4. Remove front drive shaft dust cover lh


  1. Using sst and a press, press out the front drive shaft dust cover.

Sst 09950-00020

Notice:

Be careful not to drop the inboard joint.

  1. Remove front drive shaft dust cover rh

Hint:

Use the same procedures described for the lh side.

  1. Remove front drive shaft bearing (for rh)

Toyota RAV4. Remove front drive shaft bearing (for rh)


  1. Using a snap ring expander, remove the drive shaft hole snap ring.

Toyota RAV4. Remove front drive shaft bearing (for rh)


  1. Using sst and a press, press out the drive shaft bearing.

Sst 09527-10011

  1. Remove the bearing bracket snap ring.
Disassembly (2005/11-2006/01)
Remove front axle inboard joint boot no. 2 Clamp lh One touch type: Using a screwdriver, remove the no. 2 Inboard joint boot clamp, as shown in the illustration. Claw eng ...

Reassembly (2005/11-2006/01)
Install front drive shaft bearing Using sst and a press, press in the drive shaft bearing to the inboard joint rh. Sst 09527-10011, 09710-04081 Notice: The bearing should be instal ...

Other materials:

Emission control system
Parts location System diagram On-vehicle inspection Check fuel cut rpm Increase the engine speed to at least 3,500 rpm. Use a sound scope to check for injector operating noise. Check that the operating sounds stop momentarily and then resume when the t ...

Front console illumination
On-vehicle inspection Inspect front console illumination Connect the battery's positive (+) lead to terminal 1 and the negative (-) lead to terminal 2, then check that the light comes on. Ok: light comes on. If the result is not as specified, replace the front console illumin ...

Problem symptoms table (2006/01- )
Hint: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Re ...

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