Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation
(2005/11-2006/01)
- Install front drive shaft assembly lh

- Coat the spline of the inboard joint shaft with gear
oil.
- Using a brass bar and hammer, align the shaft
splines in the drive shaft.
Notice:
- Set the snap ring with the opening side facing
downwards.
- Be careful not to damage the oil seal, boot
and dust cover.
- Install front drive shaft assembly rh
- Coat the spline of the inboard joint shaft with gear
oil.
- Align the shaft splines and securely insert the drive
shaft.
Notice:
Do not damage the oil seal.

- Squeeze the ends of the bracket hole snap ring and
install it to the bearing bracket.
- Install the bearing bracket bolt
torque: 32.4 N*m (330 kgf*cm, 24 ft.*Lbf)
- Connect steering knuckle with axle hub
lh
- Align the shaft splines in the drive shaft to the
steering knuckle with axle hub.
- Connect steering knuckle with axle hub
rh
Hint:
Use the same procedures described for lh side.
- Connect front suspension lower no. 1 Arm
sub-assembly lh (see page ah-10)
- Connect front suspension lower no. 1 Arm
sub-assembly rh
Hint:
Use the same procedures described for lh side.
- Install front stabilizer link assembly lh
(see page sp-31)
- Install front stabilizer link assembly rh
Hint:
Use the same procedures described for lh side.
- Install tie rod end sub-assembly lh (see
page ps-45)
- Install tie rod end sub-assembly rh
Hint:
Use the same procedures described for lh side.
- Connect front speed sensor lh
- Connect the speed sensor (see page bc-193).
- Connect front speed sensor rh
Hint:
Use the same procedures described for the lh side.
- Install front axle hub nut (see page ah-10)
- Install front wheel
torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)
- Add automatic transaxle fluid
- Add automatic transaxle fluid for u140f (see page
ax-152).
- Add automatic transaxle fluid for u241e (see page
ax-151).
- Check for automatic transaxle fluid
leakage
- Inspect and adjust front wheel alignment
- Inspect and adjust front wheel alignment (see page
sp-3).
Install front drive shaft bearing (for rh)
Install the bearing bracket snap ring to the inboard
shaft.
Using sst and a press, press in the drive shaft
bearing to the inboard joint r ...
Install front drive shaft assembly lh
Coat the spline of the inboard joint shaft with gear
oil.
Align the shaft splines and tap in the drive shaft with
a brass bar and hammer.
No ...
Other materials:
Evaporative emission system reference orifice
Dtc summary
Hint:
The reference orifice is located inside the canister pump module.
Description
The description can be found in the evap (evaporative emission) system (see
page es-335).
Inspection procedure
Refer to the evap system (see page es-340).
Monitor description
5 Hours* af ...
How to proceed with troubleshooting
Hint:
Use these procedures to troubleshoot the seat belt
warning system.
*: Use the intelligent tester.
Vehicle brought to workshop
Inspect battery voltage
Standard voltage:
11 to 14 v
If the voltage is below 11 v, recharge or replace the battery
before proceeding.
...
Reassembly
Hint:
Thoroughly clean all parts to be assembled.
Before installing the parts, apply fresh engine oil to all
sliding and rotating surfaces.
Replace oil seals with new ones.
Install valve stem oil seal
Using sst, push in a new oil seal.
Sst 09201-41020
Hint:
The int ...