Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation
(2005/11-2006/01)
- Install front drive shaft assembly lh
- Coat the spline of the inboard joint shaft with gear
oil.
- Using a brass bar and hammer, align the shaft
splines in the drive shaft.
Notice:
- Set the snap ring with the opening side facing
downwards.
- Be careful not to damage the oil seal, boot
and dust cover.
- Install front drive shaft assembly rh
- Coat the spline of the inboard joint shaft with gear
oil.
- Align the shaft splines and securely insert the drive
shaft.
Notice:
Do not damage the oil seal.
- Squeeze the ends of the bracket hole snap ring and
install it to the bearing bracket.
- Install the bearing bracket bolt
torque: 32.4 N*m (330 kgf*cm, 24 ft.*Lbf)
- Connect steering knuckle with axle hub
lh
- Align the shaft splines in the drive shaft to the
steering knuckle with axle hub.
- Connect steering knuckle with axle hub
rh
Hint:
Use the same procedures described for lh side.
- Connect front suspension lower no. 1 Arm
sub-assembly lh (see page ah-10)
- Connect front suspension lower no. 1 Arm
sub-assembly rh
Hint:
Use the same procedures described for lh side.
- Install front stabilizer link assembly lh
(see page sp-31)
- Install front stabilizer link assembly rh
Hint:
Use the same procedures described for lh side.
- Install tie rod end sub-assembly lh (see
page ps-45)
- Install tie rod end sub-assembly rh
Hint:
Use the same procedures described for lh side.
- Connect front speed sensor lh
- Connect the speed sensor (see page bc-193).
- Connect front speed sensor rh
Hint:
Use the same procedures described for the lh side.
- Install front axle hub nut (see page ah-10)
- Install front wheel
torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)
- Add automatic transaxle fluid
- Add automatic transaxle fluid for u140f (see page
ax-152).
- Add automatic transaxle fluid for u241e (see page
ax-151).
- Check for automatic transaxle fluid
leakage
- Inspect and adjust front wheel alignment
- Inspect and adjust front wheel alignment (see page
sp-3).
Install front drive shaft bearing (for rh)
Install the bearing bracket snap ring to the inboard
shaft.
Using sst and a press, press in the drive shaft
bearing to the inboard joint r ...
Install front drive shaft assembly lh
Coat the spline of the inboard joint shaft with gear
oil.
Align the shaft splines and tap in the drive shaft with
a brass bar and hammer.
No ...
Other materials:
Slip indicator light remains on
Description
The slip indicator blinks during vsc and/or trc operation.
When the system fails, the slip indicator comes on to warn the driver.
For 2wd: with auto lsd switch on, when the hydraulic brake booster is at a high
temperature, the slip
indicator illuminates.
Wiring diagram
In ...
Data list / active test
Active test
Hint:
Performing the intelligent tester active test allows
relay, vsv, actuator and other items to be operated
without removing any parts. Performing the active
test early in troubleshooting is one way to save time.
The data list can be displayed during the active
test.
...
Underdrive clutch
Components
Disassembly
Inspect pack clearance of underdrive
clutch (see page ax-247)
Remove no. 1 Underdrive clutch disc
Using a screwdriver, pry out the underdrive clutch
flange snap ring.
Remove the flange, 3 discs and 3 plates from the
underdrive clutch drum.
In ...