Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Parking brake system

Problem symptoms table

Hint:

Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.

Toyota RAV4. Parking brake system


Adjustment

  1. Check parking brake lever travel

  1. Pull the lever upward with a force of approximately 200 n (20 kgf, 44 lbf) and count the number of clicks.

Ok: 7 to 9 clicks (without rear brake dragging)

  1. Remove upper rear console panel subassembly (see page ip-19)

  2. Loosen lock nut and no. 1 Wire adjusting nut

Toyota RAV4. Loosen lock nut and no. 1 Wire adjusting nut


  1. Remove rear wheel

  2. Adjust parking brake shoe clearance (see page pb-17)

  3. Install rear wheel torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)

  4. Adjust parking brake lever travel

Toyota RAV4. Adjust parking brake lever travel


  1. Turn the no. 1 Wire adjusting nut until the lever travel is correct.

Ok: 7 to 9 clicks (without rear brake dragging) <lever pulling force: approximately 200 n (20 kgf, 44 lbf)>

  1. Tighten the lock nut.

    Torque: 6.0 N*m (61 kgf*cm, 53 in.*Lbf)

  2. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

Ok: 7 to 9 clicks (without rear brake dragging) <lever pulling force: approximately 200 n (20 kgf, 44 lbf)>

  1. When operating the parking brake lever, check that the brake warning light illuminates at the first click.

Standard condition: brake warning light always illuminates at the first click.

Parking brake
...

Parking brake lever
Components On-vehicle inspection Check parking brake switch assembly Remove the rear console box (see page ip-16). Hint: Refer to the procedures from the removal of the no. ...

Other materials:

Installation (2005/11-2006/01)
Install front drive shaft assembly lh Coat the spline of the inboard joint shaft with gear oil. Using a brass bar and hammer, align the shaft splines in the drive shaft. Notice: Set the snap ring with the opening side facing downwards. Be careful not to damage the oil s ...

Underdrive clutch
Components Disassembly Inspect pack clearance of underdrive clutch (see page ax-247) Remove no. 1 Underdrive clutch disc Using a screwdriver, pry out the underdrive clutch flange snap ring. Remove the flange, 3 discs and 3 plates from the underdrive clutch drum. In ...

Ignition coil
Components Removal Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove no. 1 Engine cover (see page es-410) Remove i ...

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