Toyota RAV4 (XA40) 2013-2018 Service Manual: Parking brake system
Problem symptoms table
Hint:
Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.
Adjustment
- Check parking brake lever travel
- Pull the lever upward with a force of approximately 200 n (20 kgf, 44 lbf) and count the number of clicks.
Ok: 7 to 9 clicks (without rear brake dragging)
- Remove upper rear console panel subassembly (see page ip-19)
- Loosen lock nut and no. 1 Wire adjusting nut
- Remove rear wheel
- Adjust parking brake shoe clearance (see page pb-17)
- Install rear wheel torque: 103 n*m (1,050 kgf*cm, 76 ft.*Lbf)
- Adjust parking brake lever travel
- Turn the no. 1 Wire adjusting nut until the lever travel is correct.
Ok: 7 to 9 clicks (without rear brake dragging) <lever pulling force: approximately 200 n (20 kgf, 44 lbf)>
- Tighten the lock nut.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*Lbf)
- Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.
Ok: 7 to 9 clicks (without rear brake dragging) <lever pulling force: approximately 200 n (20 kgf, 44 lbf)>
- When operating the parking brake lever, check that the brake warning light illuminates at the first click.
Standard condition: brake warning light always illuminates at the first click.
Rear brake flexible hose
Installation
Hint:
Use the same procedures for the lh side and rh side.
The procedures listed below are for the lh side.
Install rear brake tube flexible hose
Notice:
The gasket and u ...
Brake control
...
Other materials:
Dtc check / clear
Check dtc (using sst (check wire))
Check the dtcs (present trouble code).
Turn the ignition switch on, and wait for
approximately 60 seconds.
Using sst, connect terminals 13(tc) and 4(cg)
of the dlc3.
Sst 09843-18040
Notice:
Connect the terminals to the correct
positio ...
Inspection
Inspect generator brush holder assembly
Using a vernier caliper, measure the brush length.
Standard length:
9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length:
4.5 Mm (0.177 In.)
If the brush length is less than the minimum, replace
the generator brush holder assembly.
Inspe ...
Installation
Install camshaft position sensor
Notice:
Make sure that the o-ring is not cracked or jammed
when installing it.
Apply a light coat of engine oil to the o-ring of the
sensor.
Install the sensor with the bolt.
Torque: 9.0 N*m (90 kgf*cm, 80 in.*Lbf)
Connect the sensor co ...
