Toyota RAV4 (XA40) 2013-2018 Service Manual: Problem symptoms table (2006/01- )
Hint:
Use the table below to help determine the cause of the
problem symptom. The potential causes of the symptoms are
listed in order of probability in the "suspected area" column
of the table. Check each symptom by checking the suspected
areas in the order they are listed. Replace parts as
necessary.

On-vehicle inspection
- Check steering wheel free play

- Stop the vehicle and align the tires facing straight
ahead.
- Turn the steering wheel gently right and left, and
check the steering wheel free play.
Maximum free play:
30 mm (1.18 In.)
If the free play exceeds the maximum, replace the
steering intermediate shaft sub-assembly or
steering gear.
Repair
- Correct steering off center
- Check whether the steering wheel is off-center.

- Apply masking tape to the top center of the
steering wheel and the upper steering column
cover.
- Drive the vehicle in a straight line for 100
meters at a constant speed of 56 km/h (35
mph), holding the steering wheel to maintain
the course.

- Draw a line on the masking tape, as shown in
the illustration.

- Turn the steering wheel to the center position.
Hint:
Look at the upper surface of the steering
wheel, the steering spokes and the srs airbag
line to determine the center position.
- Draw another line on the masking tape on the
steering wheel, as shown in the illustration.
- Measure the distance between the 2 lines on
the masking tape on the steering wheel.
- Convert the measured distance to the steering
angle.
Hint:
- Measured distance of 1 mm (0.04 In.) =Approximately 1 degree steering
angle.
- Make a note of the steering angle.
- Adjust the steering angle.
- For the following 2steps, carry out the rh and lh
procedures separately.

- Draw a line on the tie rod and rack end where it
can easily be seen.
- Using a paper gauge, measure the distance
between the tie rod end and the rack end
screw.

- Remove the rh and lh boot clips from the
rack boots.
- Loosen the rh and lh lock nuts.
- Turn the rh and lh rack ends by the same
amount (but in opposite directions) in
accordance with the steering angle.
Hint:
Electronic power steering: 1 turn (360Щ of rack
end (1.5 Mm (0.059 In.) Horizontal movement) -
10.8Ð Of steering angle.
- Tighten the rh and lh lock nuts.
Torque: 88 n*m (897 kgf*cm, 65 ft.*Lbf)
Notice:
Make sure that the difference in length
between the rh and lh tie rod ends and
rack end screws is less than 1.5 Mm (0.059
In.).
- Install the rh and lh boot clips.
Hint:
Use the table below to help determine the cause of the
problem symptom. The potential causes of the symptoms are
listed in order of probability in the "suspected area" column
of th ...
Components
Removal
Caution:
Some of these service operations affect the srs airbag
system. Read the precautionary notices concerning the
srs airbag system before servicing ...
Other materials:
Parts location
System diagram
...
Bottle holders
Front
Rear
Caution
Items unsuitable for the bottle holder
Do not place anything other than a bottle in the bottle holders.
Other items may be thrown out of the holders in the event of an accident or
sudden braking and cause injury.
Notice
Items that should not be stowed in the bott ...
Reassembly
Hint:
Use high-temperature grease to lubricate the bearings,
gears, return spring and steel ball when assembling the
starter.
Install planetary gear
Apply grease to the planetary gears and pin parts of
the planetary shaft.
Install the 3 planetary gears.
Install starter arm ...