Toyota RAV4 manuals

Toyota RAV4 Service Manual: Installation (2005/11-2006/01)

  1. Install abs and traction actuator assembly with bracket

Notice:

Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.

  1. Install the actuator with bracket with the 3 nuts.

Torque: 19 n*m (194 kgf*cm, 14 ft.*Lbf)

Toyota RAV4. Install abs and traction actuator assembly with bracket


Hint:

The nuts should be tightened in order from 1 to 3 as shown in the illustration.

Notice:

Be careful not to damage the brake tubes.

  1. Connect the brake tube clamp to the bracket.

Toyota RAV4. Install abs and traction actuator assembly with bracket


Toyota RAV4. Install abs and traction actuator assembly with bracket


  1. Connect the connector and push the lock lever downward.
  1. Connect brake lines

Toyota RAV4. Connect brake lines


  1. Using sst, connect the 6 brake lines to the correct locations on the actuator, as shown in the illustration.

Sst 09023-00101

Torque: 15.2 N*m (155 kgf*cm, 11 ft.*Lbf) without sst

14 N*m (144 kgf*cm, 10 ft.*Lbf) with sst

Hint:

Use a torque wrench with a fulcrum length of 30 cm (11.81 In.).

  1. Fill reservoir with brake fluid (see page br- 6)

  2. Bleed air from brake master cylinder (see page br-7)

  3. Bleed air from brake line (see page br-7)

  4. Bleed air from abs and traction actuator assembly (see page br-8)

  5. Check brake fluid level in reservoir (see page br-6)

  6. Check for brake fluid leakage

  7. Install air cleaner case sub-assembly

  1. Install the air cleaner case (see page em-105).

Hint:

Refer to the procedures from the installation of the air cleaner case up until the installation of the purge vsv.

  1. Connect cable to negative battery terminal

  2. Check abs and traction actuator assembly with intelligent tester

  1. Check the abs and traction actuator with the intelligent tester (see page bc-180).
Removal (2006/01- )
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Front speed sensor
Components Removal Hint: Use the same procedures for the lh side and rh side. The procedures listed below are for the lh side. Disconnect cable from negative battery terminal Ca ...

Other materials:

Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove air cleaner cap (see page es-411) Remove air cleaner case ...

Fuel pressure regulator
Components Removal Remove fuel tank assembly Remove the fuel tank (see page fu-39). Remove fuel tank main tube sub-assembly Remove the joint clip and fuel tank main tube. Caution: Before removing the tube joint clip, check for foreign matter around the cli ...

On-vehicle inspection
Inspect refrigerant pressure with manifold gauge set This method uses a manifold gauge set to locate problem areas. Read the manifold gauge pressure when these conditions are established. Test conditions: Temperature at the air inlet is 30 to 35°c (86 to 95°f). Engine is ...

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