Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation (2005/11-2006/01)

  1. Install abs and traction actuator assembly with bracket

Notice:

Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.

  1. Install the actuator with bracket with the 3 nuts.

Torque: 19 n*m (194 kgf*cm, 14 ft.*Lbf)

Toyota RAV4. Install abs and traction actuator assembly with bracket


Hint:

The nuts should be tightened in order from 1 to 3 as shown in the illustration.

Notice:

Be careful not to damage the brake tubes.

  1. Connect the brake tube clamp to the bracket.

Toyota RAV4. Install abs and traction actuator assembly with bracket


Toyota RAV4. Install abs and traction actuator assembly with bracket


  1. Connect the connector and push the lock lever downward.
  1. Connect brake lines

Toyota RAV4. Connect brake lines


  1. Using sst, connect the 6 brake lines to the correct locations on the actuator, as shown in the illustration.

Sst 09023-00101

Torque: 15.2 N*m (155 kgf*cm, 11 ft.*Lbf) without sst

14 N*m (144 kgf*cm, 10 ft.*Lbf) with sst

Hint:

Use a torque wrench with a fulcrum length of 30 cm (11.81 In.).

  1. Fill reservoir with brake fluid (see page br- 6)

  2. Bleed air from brake master cylinder (see page br-7)

  3. Bleed air from brake line (see page br-7)

  4. Bleed air from abs and traction actuator assembly (see page br-8)

  5. Check brake fluid level in reservoir (see page br-6)

  6. Check for brake fluid leakage

  7. Install air cleaner case sub-assembly

  1. Install the air cleaner case (see page em-105).

Hint:

Refer to the procedures from the installation of the air cleaner case up until the installation of the purge vsv.

  1. Connect cable to negative battery terminal

  2. Check abs and traction actuator assembly with intelligent tester

  1. Check the abs and traction actuator with the intelligent tester (see page bc-180).
Removal (2006/01- )
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Front speed sensor
Components Removal Hint: Use the same procedures for the lh side and rh side. The procedures listed below are for the lh side. Disconnect cable from negative battery terminal Ca ...

Other materials:

Engine control system malfunction
Description If a malfunction in the engine control system is detected, the operations of vsc and trc are prohibited by the fail-safe function. When the signals from the engine are input normally, the fail-safe is canceled and the dtc is not stored. Inspection procedure Check harn ...

Precaution
Check that the battery cables are connected to the correct terminals. Disconnect the battery cables if a quick charge is given to the battery. Do not perform tests with a high voltage insulation resistance tester. Never disconnect the battery while the engine is running. Check tha ...

Push switch / key unlock warning switch malfunction
Description This dtc is output if the transponder key ecu does not detect that the unlock warning switch is on even when the ignition switch is on. Under normal conditions, the unlock warning switch is on when the ignition switch is on. Wiring diagram Inspection procedure Re ...

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