Toyota RAV4 manuals

Toyota RAV4 Service Manual: Removal (2006/01- )

  1. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove air cleaner case sub-assembly (for 2az-fe)

  1. Remove the air cleaner case (see page em-98).

Hint:

Refer to the procedures from the removal of the purge vsv up until the removal of the air cleaner case.

  1. Remove air cleaner case (for 2gr-fe)

  1. Remove the air cleaner case (see page em-21).

Hint:

Refer to the procedures from the removal of the air cleaner cap sub-assembly up until the removal of the air cleaner case.

  1. Drain brake fluid

Notice:

Wash off brake fluid immediately if it comes in contact with any painted surface.

  1. Disconnect brake lines

Toyota RAV4. Disconnect brake lines


  1. Using sst, disconnect the 6 brake lines from the actuator.

Sst 09023-00101

  1. Place tags or marks to identify the installation locations of each brake line.

Toyota RAV4. Disconnect brake lines


  1. Remove abs and traction actuator assembly with bracket

Toyota RAV4. Remove abs and traction actuator assembly with bracket


  1. Pull the lock lever upward and disconnect the connector.

Toyota RAV4. Remove abs and traction actuator assembly with bracket


  1. Disconnect the brake tube clamp from the bracket.

Toyota RAV4. Remove abs and traction actuator assembly with bracket


  1. Remove the 3 nuts and actuator with bracket.

Notice:

Be careful not to damage the brake tubes.

Disassembly

  1. Remove abs and traction actuator assembly

Toyota RAV4. Remove abs and traction actuator assembly


  1. Remove the 2 nuts and actuator from the bracket.
  1. Remove brake actuator bolt holder

  1. Remove the 2 bolt holders from the actuator.
  1. Remove brake actuator bolt cushion

  1. Remove the 3 cushions from the actuator.

Reassembly

  1. Install brake actuator bolt cushion

  1. Install the 3 cushions to the actuator.
  1. Install brake actuator bolt holder

  1. Install the 2 bolt holders to the actuator.
  1. Install abs and traction actuator assembly

Notice:

Toyota RAV4. Install abs and traction actuator assembly


Toyota RAV4. Install abs and traction actuator assembly


  1. Install the 2 nuts to assemble the actuator and bracket.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*Lbf)

Toyota RAV4. Install abs and traction actuator assembly


Removal (2005/11-2006/01)
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt prete ...

Installation (2005/11-2006/01)
Install abs and traction actuator assembly with bracket Notice: Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid. Install the actuato ...

Other materials:

Mechanical system tests
Stall speed test Hint: This test is to check the overall performance of the engine and transaxle. Notice: Do not perform the stall speed test longer than 5 seconds. To ensure safety, perform this test in an open and level area that provides good traction. The stall speed test sh ...

Data list / active test
Hint: Using the intelligent tester's data list allows switch, sensor, actuator and other item values to be read without removing any parts. Reading the data list early in troubleshooting is one way to save time. Data list for occupant classification ecu Connect the intelligent test ...

Compressor solenoid circuit (2005/11-2006/01)
Description In this circuit, the compressor receives a refrigerant compression demand signal from the air conditioning amplifier. Based on this signal, the compressor changes the degree of refrigerant compression. Wiring diagram Inspection procedure Read value of intelligent ...

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