Toyota RAV4 (XA40) 2013-2018 Service Manual: Automatic transaxle assembly
Components

Removal
- Remove engine assembly with transaxle
- Remove the engine with transaxle (see page em-
98).
- Drain automatic transaxle fluid
- Remove the drain plug and gasket, and drain atf.
- Install a new gasket and the drain plug.
Torque: 47 n*m (479 kgf*cm, 35 ft.*Lbf)
- Remove starter assembly

- Disconnect the starter connector.
- Open the terminal cap, and remove the nut and
disconnect the starter wire.

- Remove the 2 bolts and starter.
- Disconnect wire harness

- Disconnect the park/neutral position switch
connector.
- Disconnect the transaxle wire connector.
- Disconnect the 2 speed sensor connectors.
- Disconnect the wire harness clamps.
- Remove transmission oil cooler
- Remove the oil cooler (see page ax-127).
- Remove engine mounting bracket rr

- Remove the 3 bolts and mounting bracket.
- Remove engine mounting bracket fr

- Remove the 4 bolts and mounting bracket.
- Remove engine mounting bracket lh
- Remove the 3 bolts and mounting bracket.
- Remove transfer assembly

- Remove the transfer (see page tf-59).
- Remove automatic transaxle assembly

- Remove the flywheel housing under cover
- Turn the crankshaft to gain access and remove the
6 bolts while holding the crankshaft pulley bolt with a
wrench.

- Remove the 4 lower side mounting bolts.

- Remove the 5 upper side mounting bolts.
- Separate and remove the automatic transaxle.
- Remove transmission oil filler tube subassembly

- Remove the atf dipstick.
- Remove the bolt and oil filler tube.
- Remove no. 1 Transmission control cable
bracket

- Remove the 2 bolts and cable bracket.
- Remove torque converter clutch
assembly
Installation
- Inspect torque converter clutch
assembly
- Inspect the torque converter (see page ax-153).
- Install torque converter clutch assembly
- Install the torque converter clutch to the automatic
transaxle.
- Using a vernier caliper, measure dimension a
between the transaxle and the end surface of the
drive plate.


- Using a vernier caliper and straightedge, measure
the dimension b shown in the illustration and check
that b is greater than a.
Standard dimension:
a + 1.0 Mm (0.039 In.) Or more
- Install no. 1 Transmission control cable
bracket

- Install the cable bracket with the 2 bolts.
Torque: 12 n*m (122 kgf*cm, 9 ft.*Lbf)
- Install transmission oil filler tube subassembly

- Install the filler tube with the bolt.
- Install the filler tube with the bolt.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*Lbf)
- Install the atf dipstick.
- Install automatic transaxle assembly

- Install the automatic transaxle with the 5 upper side
mounting bolts to the engine.
Torque: 64 n*m (653 kgf*cm, 47 ft.*Lbf) for bolt a
46 n*m (469 kgf*cm, 34 ft.*Lbf) for bolt b

- Install the 4 lower side mounting bolts.
Torque: 37 n*m (377 kgf*cm, 27 ft.*Lbf)

- Install the 6 torque converter clutch mounting bolts.
Torque: 41 n*m (418 kgf*cm, 30 ft.*Lbf)
Hint:
First install the green colored bolt and then the 5
bolts.
- Install the flywheel housing under cover.
- Install transfer assembly
- Install the transfer (see page tf-75).
- Install engine mounting bracket lh

- Install the mounting bracket with the 3 bolts.
Torque: 64 n*m (653 kgf*cm, 47 ft.*Lbf)
- Install engine mounting bracket fr

- Install the mounting bracket with the 4 bolts.
Torque: 64 n*m (653 kgf*cm, 47 ft.*Lbf) for 14
mm head bolt
Torque: 12 n*m (122 kgf*cm, 9 ft.*Lbf) for 12 mm
head bolt
- Install engine mounting bracket rr
- Install the mounting bracket with the 3 bolts.
Torque: 45 n*m (459 kgf*cm, 33 ft.*Lbf)

- Install transmission oil cooler
- Install the oil cooler (see page ax-127).
- Connect wire harness

- Connect the wire harness clamps.
- Connect the 2 speed sensor connectors.
- Connect the transaxle wire connector.
- Connect the park/neutral position switch connector.
- Install starter assembly

- Install the starter with the 2 bolts.
Torque: 37 n*m (377 kgf*cm, 27 ft.*Lbf)

- Connect the starter wire with the nut.
Torque: 13 n*m (133 kgf*cm, 10 ft.*Lbf)
- Connect the starter connector.
- Install the terminal nut and cover the nut with the
cap.
Torque: 9.8 N*m (100 kgf*cm, 7 in.*Lbf)
- Install engine assembly with transaxle
- Install the engine with transaxle. (See page em-
105).
- Add automatic transaxle fluid
Fluid type:
toyota genuine atf ws
- Inspect automatic transaxle fluid
- Inspect the automatic transaxle fluid (see page ax-
102).
- Perform reset memory
- Perform the reset memory procedures (a/t
initialization) (see page ax-18).
Components
Replacement
Replace transaxle housing oil seal lh
Drain the automatic transaxle fluid.
Remove the drain plug and gasket, and drain
atf.
Install a new gasket and ...
Inspection
Inspect torque converter clutch assembly
Inspect the one-way clutch.
Install sst to the inner race of the one-way
clutch.
Sst 09350-32014 (09351-32010)
Set sst s ...
Other materials:
Bluetooth® phone
settings
You can adjust the hands-free system to your desired settings.
“Phone/message settings” screen
To display the screen shown below, press the “setup” button, and
select “phone” on the “setup” screen.
Set the phone connection
Setting the sound
Contact/call history settings
...
Diagnosis system
Check dlc3
Check the dlc3:
the power steering ecu uses can (iso11898-1)
and iso9141-2 for communication protocol. The
terminal arrangement of the dlc3 complies with
sae j1962 and matches the iso9141-2 format.
Notice:
*: Before measuring the resistance, leave the
vehicle ...
Registering ID codes
(vehicles with tire pressure
warning system)
Every tire pressure warning
valve and transmitter has a
unique ID code. When replacing
a tire pressure warning valve
and transmitter, it is necessary
to register the ID code.
When registering the ID codes,
perform the following procedure.
■ Registering procedure (with
7-inch display)
1. Park the ...