Toyota RAV4 (XA40) 2013-2018 Service Manual: Compressor and pulley (for 2gr-fe)
Components
Removal
- Discharge refrigerant from
refrigeration system (see page ac-172)
- Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
- Disconnect no. 1 Cooler refrigerant suction hose
- Remove the bolt and disconnect the cooler
refrigerant suction hose from the cooler compressor.
- Remove the o-ring from the cooler refrigerant
suction hose.
Notice:
Seal the openings of the disconnected parts
using vinyl tape to prevent moisture and foreign
matter from entering them.
- Disconnect no. 1 Cooler refrigerant discharge hose
- Remove the bolt and disconnect the cooler
refrigerant discharge hose from the cooler
compressor.
- Remove the o-ring from the cooler refrigerant
discharge hose.
Notice:
Seal the openings of the disconnected parts
using vinyl tape to prevent moisture and foreign
matter from entering them.
- Remove fan and generator v belt (see page
em-8)
- Remove cooler compressor assembly
- Disconnect the connector.
- Remove the 4 bolts and cooler compressor.
Installation
- Install cooler compressor assembly
- Install the cooler compressor with the 4 bolts.
Torque: 24.5 N*m (250 kgf*cm, 18 ft.*Lbf)
Notice:
Tighten the bolts in the order shown in the
illustration to install the cooler compressor.
- Connect the connector.
- Connect no. 1 Cooler refrigerant discharge hose
- Remove the attached vinyl tape from the hose.
- Sufficiently apply compressor oil to a new o-ring
and the fitting surface of the cooler compressor.
Compressor oil:
nd-oil 8 or equivalent
- Install the o-ring to the cooler refrigerant discharge
hose.
- Connect the cooler refrigerant discharge hose to the
cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Connect no. 1 Cooler refrigerant suction hose
- Remove the attached vinyl tape from the hose.
- Sufficiently apply compressor oil to a new o-ring
and the fitting surface of the cooler compressor.
Compressor oil:
nd-oil 8 or equivalent
- Install the o-ring to the cooler refrigerant suction
hose.
- Connect the cooler refrigerant suction hose to the
cooler compressor with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Install fan and generator v belt (see page
em-8)
- Connect cable to negative battery
terminal
- Charge refrigerant (see page ac-172)
- Warm up engine (see page ac-173)
- Check for leakage of refrigerant (see
page ac-173)
Components
Removal
Discharge refrigerant from
refrigeration system (see page ac-172)
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconne ...
Components
On-vehicle inspection
Inspect cooler condenser assembly
If the fins of the cooler condenser are dirty, clean
them with water. Dry the fins with compressed air.
Notic ...
Other materials:
Hazard warning switch
Components
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
Remove no. 1 Instrument cluster finish
panel cente ...
Customize parameters
Notice:
When the customer requests a change in a function,
first make sure that the function can be customized.
Make a note of the current settings before
customizing.
When troubleshooting a function, first make sure that
the function is set to the default setting.
Combination me ...
Occupant classification ecu
Components
On-vehicle inspection
Inspect occupant classification ecu
(vehicle not involved in collision)
Perform a diagnostic system check (see page rs-
236).
Inspect occupant classification ecu
(vehicle involved in collision)
Perform a diagnostic system check (see p ...