Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Compressor and pulley (for 2gr-fe)

Toyota RAV4 (XA40) 2013-2018 Service Manual / Air conditioning / Compressor and pulley (for 2gr-fe)

Components

Toyota RAV4. Compressor and pulley (for 2gr-fe)


Removal

  1. Discharge refrigerant from refrigeration system (see page ac-172)

  2. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Disconnect no. 1 Cooler refrigerant suction hose

Toyota RAV4. Disconnect no. 1 Cooler refrigerant suction hose


  1. Remove the bolt and disconnect the cooler refrigerant suction hose from the cooler compressor.
  2. Remove the o-ring from the cooler refrigerant suction hose.

Notice:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  1. Disconnect no. 1 Cooler refrigerant discharge hose

Toyota RAV4. Disconnect no. 1 Cooler refrigerant discharge hose


  1. Remove the bolt and disconnect the cooler refrigerant discharge hose from the cooler compressor.
  2. Remove the o-ring from the cooler refrigerant discharge hose.

Notice:

Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  1. Remove fan and generator v belt (see page em-8)

  2. Remove cooler compressor assembly

Toyota RAV4. Remove cooler compressor assembly


  1. Disconnect the connector.
  2. Remove the 4 bolts and cooler compressor.

Installation

  1. Install cooler compressor assembly

Toyota RAV4. Install cooler compressor assembly


  1. Install the cooler compressor with the 4 bolts.

    Torque: 24.5 N*m (250 kgf*cm, 18 ft.*Lbf)

Notice:

Tighten the bolts in the order shown in the illustration to install the cooler compressor.

  1. Connect the connector.
  1. Connect no. 1 Cooler refrigerant discharge hose

Toyota RAV4. Connect no. 1 Cooler refrigerant discharge hose


  1. Remove the attached vinyl tape from the hose.
  2. Sufficiently apply compressor oil to a new o-ring and the fitting surface of the cooler compressor.

Compressor oil: nd-oil 8 or equivalent

  1. Install the o-ring to the cooler refrigerant discharge hose.
  2. Connect the cooler refrigerant discharge hose to the cooler compressor with the bolt.

Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)

  1. Connect no. 1 Cooler refrigerant suction hose

Toyota RAV4. Connect no. 1 Cooler refrigerant suction hose


  1. Remove the attached vinyl tape from the hose.
  2. Sufficiently apply compressor oil to a new o-ring and the fitting surface of the cooler compressor.

Compressor oil: nd-oil 8 or equivalent

  1. Install the o-ring to the cooler refrigerant suction hose.
  2. Connect the cooler refrigerant suction hose to the cooler compressor with the bolt.

Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)

  1. Install fan and generator v belt (see page em-8)

  2. Connect cable to negative battery terminal

  3. Charge refrigerant (see page ac-172)

  4. Warm up engine (see page ac-173)
  5. Check for leakage of refrigerant (see page ac-173)

Compressor and pulley (for 2az-fe)
Components Removal Discharge refrigerant from refrigeration system (see page ac-172) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconne ...

Condenser
Components On-vehicle inspection Inspect cooler condenser assembly If the fins of the cooler condenser are dirty, clean them with water. Dry the fins with compressed air. Notic ...

Other materials:

Smart key system
The following operations can be performed simply by carrying the electronic key on your person, for example in your pocket. The driver should always carry the electronic key. Locks and unlocks the side doors Locks and unlocks the back door Starts the engine â– Antenna location Antennas ou ...

Steering wheel
Adjustment procedure The steering wheel can be adjusted to a comfortable position. Hold the steering wheel and press the lever down. Adjust to the ideal position by moving the steering wheel horizontally and vertically. After adjustment, pull the lever up to secure the steering ...

Cup holders
Front Rear Pull the armrest down. Adjusting the size of the cup holder (front passenger’s side) The adjuster can be removed. Caution Items unsuitable for the cup holders Do not place anything other than cups or aluminum cans in the cup holders. Other items may be thrown out ...

© 2011-2025 Copyright www.trav4.net