Toyota RAV4 Service Manual: Disassembly
Hint:
When removing the ornament plate and emblem, heat the radiator grille, ornament plate and emblem using a heat light.
Standard heating temperature
Notice:
Do not heat the emblem base and emblem excessively.
- Remove hood to radiator grille seal
- Remove the double-side tape.
- Detach the 7 clips and remove the hood to radiator grille seal.
- Remove radiator grille ornament plate (for separate type)
- Remove the 12 screws and ornament plate.
- Remove radiator grille emblem
- Using a screwdriver, detach the 4 claws and remove the emblem from the radiator grille.
Hint:
Tape the screwdriver tip before use.
Notice:
- If reusing the emblem, take care not to damage the emblem.
- Be careful not to damage the emblem base.
Radiator grille
Components
Removal
Remove radiator grille (see page et-6)
Remove no. 1 Radiator grille lower (see
page et-7)
Remove no. 2 Radiator grille lower (see
page et-7)
...
Reassembly
Hint:
When installing the ornament plate and emblem, heat the
radiator grille, ornament plate and emblem using a heat light.
Standard heating temperature
Notice:
Do not heat the emblem base and ...
Other materials:
Room temperature sensor (for automatic ai conditioning system)
Components
Removal
Remove lower instrument panel
Remove the lower instrument panel (see page ip-
16).
Remove room temperature sensor
Disconnect the duct.
Disconnect the connector.
Detach the claws and remove the sensor.
Inspection
Inspect room temperature ...
Second brake piston
Components
Disassembly
Remove 2nd brake piston return spring sub-assembly
Place sst on the return spring and compress.
Using a screwdriver, pry out the snap ring.
Remove the piston return spring.
Inspect 2nd brake piston return spring sub-assembly (see page ax-223)
...
Installation
Install throttle body
Install a new gasket onto the intake manifold.
Install the throttle body and fuel pipe clamp with the
4 bolts.
Torque: 30 n*m (305 kgf*cm, 22 ft.*Lbf)
Connect the fuel tube into the clamp.
Connect the wire harness clamp.
Connect the throttle posi ...
