Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly
- Remove generator pulley with clutch
- Remove the cap from the pulley.
- Using a screwdriver, puncture the center of the cap and pry it off.
Notice:
Do not reuse the cap.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Mount sst (a) in a vise.
- Turn sst (b) clockwise to loosen the pulley.
- Remove the pulley.
- Remove generator brush holder assembly
- Remove the 3 nuts and generator rear end cover.
- Remove the terminal insulator.
- Remove the 2 screws and generator brush holder.
- Remove generator rotor assembly
- Remove the bolt and cord clip.
- Remove the 4 bolts.
- Using sst, remove the coil.
Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)
- Remove the washer.
- Remove the generator rotor.
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt preten ...
Inspection
Inspect generator brush holder assembly
Using a vernier caliper, measure the brush length.
Standard length:
9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length:
4.5 Mm (0.177 In.)
If th ...
Other materials:
Installation
Install knock sensor
Install the sensor with the nut.
Torque: 20 n*m (205 kgf*cm, 15 ft.*Lbf)
Notice:
Make sure that the knock sensor is in the
correct position.
Connect the sensor connector.
Install intake manifold insulator
install the intake manifold insulat ...
Hazard warning switch circuit
Description
When the hazard warning signal switch is turned on, the turn signal flasher
relay (marking: flsh) in the
main body ecu turns on to flash the hazard warning signal lights.
Wiring diagram
Inspection procedure
Perform active test by intelligent tester
Connect the intelli ...
If a warning message is displayed
The multi-information display
shows warnings of system
malfunctions,
incorrectly performed operations,
and messages that
indicate a need for maintenance.
When a message is
shown, perform the correction
procedure appropriate
to the message.
If a warning message is displayed
again after the appropri ...
