Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly
- Remove generator pulley with clutch
- Remove the cap from the pulley.
- Using a screwdriver, puncture the center of the cap and pry it off.
Notice:
Do not reuse the cap.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Mount sst (a) in a vise.
- Turn sst (b) clockwise to loosen the pulley.
- Remove the pulley.
- Remove generator brush holder assembly
- Remove the 3 nuts and generator rear end cover.
- Remove the terminal insulator.
- Remove the 2 screws and generator brush holder.
- Remove generator rotor assembly
- Remove the bolt and cord clip.
- Remove the 4 bolts.
- Using sst, remove the coil.
Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)
- Remove the washer.
- Remove the generator rotor.
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt preten ...
Inspection
Inspect generator brush holder assembly
Using a vernier caliper, measure the brush length.
Standard length:
9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length:
4.5 Mm (0.177 In.)
If th ...
Other materials:
Rear seat outer belt assembly
Components
...
Removal
Remove package tray trim pocket subassembly
(w/o rear no. 2 Seat)
Remove tonneau cover assembly (w/o rear
no. 2 Seat)
Remove rear floor no. 1 Board (w/o rear no.
2 Seat)
Remove deck board assembly (w/o rear no. 2
Seat)
Remove rear floor no. 3 Board (w/o rear no.
2 Seat)
Re ...
Cleaning and protecting the vehicle interior
Perform cleaning in a manner
appropriate to each
component and its material.
Protecting the vehicle
interior
Remove dirt and dust using a
vacuum cleaner. Wipe dirty
surfaces with a cloth dampened
with lukewarm water.
If dirt cannot be removed,
wipe it off with a soft cloth
dampened with neut ...
