Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly

1. Remove generator pulley with clutch

1. Remove the cap from the pulley.

1. Using a screwdriver, puncture the center of the cap and pry it off.

Notice:

Do not reuse the cap.

2. Install sst to the pulley and vise as shown in the illustration.

Sst 09820-63020

3. Mount sst (a) in a vise.

4. Turn sst (b) clockwise to loosen the pulley.
5. Remove the pulley.

2. Remove generator brush holder assembly

1. Remove the 3 nuts and generator rear end cover.

2. Remove the terminal insulator.

3. Remove the 2 screws and generator brush holder.

3. Remove generator rotor assembly

1. Remove the bolt and cord clip.

2. Remove the 4 bolts.

3. Using sst, remove the coil.

Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)

4. Remove the washer.
5. Remove the generator rotor.