Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly
- Remove generator pulley with clutch
- Remove the cap from the pulley.
- Using a screwdriver, puncture the center of the cap and pry it off.
Notice:
Do not reuse the cap.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Mount sst (a) in a vise.
- Turn sst (b) clockwise to loosen the pulley.
- Remove the pulley.
- Remove generator brush holder assembly
- Remove the 3 nuts and generator rear end cover.
- Remove the terminal insulator.
- Remove the 2 screws and generator brush holder.
- Remove generator rotor assembly
- Remove the bolt and cord clip.
- Remove the 4 bolts.
- Using sst, remove the coil.
Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)
- Remove the washer.
- Remove the generator rotor.
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt preten ...
Inspection
Inspect generator brush holder assembly
Using a vernier caliper, measure the brush length.
Standard length:
9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length:
4.5 Mm (0.177 In.)
If th ...
Other materials:
Front suspension lower no. 1 Arm
Components
Removal
Remove front wheel
Remove hood sub-assembly
Remove the hood (see page ed-4).
Suspend engine assembly
Install the no. 1 And no. 2 Engine hangers with the
bolts as shown in the illustration.
Torque: 38 n*m (387 kgf*cm, 28 ft.*Lbf)
parts no.
...
Diagnosis system
Description
When troubleshooting obd ii (on-board diagnostics)
vehicles, the intelligent tester (complying with sae
j1987) must be connected to the dlc3 (data link
connector 3) of the vehicle. Various data in the vehicle's
ecm (engine control module) can be then read.
Obd ii regulations ...
Installation
Install drive plate sub-assembly
Clean the 8 bolts and 8 bolt holes.
Apply adhesive to 2 or 3 threads of the 8 bolts.
Adhesive:
Toyota genuine adhesive 1342, three bond
1342 or equivalent
Using sst, hold the crankshaft.
Sst 09213-54015 (91651-60855), 09330-00021
Instal ...
