Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly

  1. Remove generator pulley with clutch

Toyota RAV4. Remove generator pulley with clutch


  1. Remove the cap from the pulley.
  1. Using a screwdriver, puncture the center of the cap and pry it off.

Notice:

Do not reuse the cap.

  1. Install sst to the pulley and vise as shown in the illustration.

Sst 09820-63020

  1. Mount sst (a) in a vise.

Toyota RAV4. Remove generator pulley with clutch


Toyota RAV4. Remove generator pulley with clutch


  1. Turn sst (b) clockwise to loosen the pulley.
  2. Remove the pulley.
  1. Remove generator brush holder assembly

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the 3 nuts and generator rear end cover.

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the terminal insulator.

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the 2 screws and generator brush holder.
  1. Remove generator rotor assembly

Toyota RAV4. Remove generator rotor assembly


  1. Remove the bolt and cord clip.

Toyota RAV4. Remove generator rotor assembly


  1. Remove the 4 bolts.

Toyota RAV4. Remove generator rotor assembly


  1. Using sst, remove the coil.

Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)

  1. Remove the washer.
  2. Remove the generator rotor.
Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Inspection
Inspect generator brush holder assembly Using a vernier caliper, measure the brush length. Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.) Minimum length: 4.5 Mm (0.177 In.) If th ...

Other materials:

Catalyst monitor (active air-fuel ratio control type)
Preconditions The monitor will not run unless: The mil is off. Drive pattern Connect the intelligent tester to the dlc3. Turn the ignition switch on. Turn the tester on. Clear dtcs (if set) (see page es-35). Start the engine and warm it up. Drive the vehicle at be ...

Brake pedal load sensing switch
Description The brake pedal load sensing switch is turned on when the brake pedal is depressed with force exceeding a predetermined level. The skid control ecu detects if the brake pedal is depressed or not via this circuit. Wiring diagram Inspection procedure Notice: When repla ...

Camshaft position "A"
Dtc P0011 Camshaft position "a" - timing over-advanced or system performance (bank 1) Dtc  P0012 Camshaft position "a" - timing over-retarded (bank 1) Description The vvt system includes the ecm, oil control valve (ocv) and vvt controller. The ecm sends a target du ...

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