Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly

  1. Remove generator pulley with clutch

Toyota RAV4. Remove generator pulley with clutch


  1. Remove the cap from the pulley.
  1. Using a screwdriver, puncture the center of the cap and pry it off.

Notice:

Do not reuse the cap.

  1. Install sst to the pulley and vise as shown in the illustration.

Sst 09820-63020

  1. Mount sst (a) in a vise.

Toyota RAV4. Remove generator pulley with clutch


Toyota RAV4. Remove generator pulley with clutch


  1. Turn sst (b) clockwise to loosen the pulley.
  2. Remove the pulley.
  1. Remove generator brush holder assembly

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the 3 nuts and generator rear end cover.

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the terminal insulator.

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the 2 screws and generator brush holder.
  1. Remove generator rotor assembly

Toyota RAV4. Remove generator rotor assembly


  1. Remove the bolt and cord clip.

Toyota RAV4. Remove generator rotor assembly


  1. Remove the 4 bolts.

Toyota RAV4. Remove generator rotor assembly


  1. Using sst, remove the coil.

Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)

  1. Remove the washer.
  2. Remove the generator rotor.
Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Inspection
Inspect generator brush holder assembly Using a vernier caliper, measure the brush length. Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.) Minimum length: 4.5 Mm (0.177 In.) If th ...

Other materials:

Throttle / pedal position sensor
Hint: These dtcs relate to the accelerator pedal position (app) sensor. Description Hint: This etcs (electronic throttle control system) does not use a throttle cable. The app sensor is mounted on the accelerator pedal bracket and has 2 sensor circuits: vpa (main) and vpa2 (sub). This ...

Terminals of ecu (2006/01- )
Check air conditioning amplifier Measure the voltage and resistance of the connectors. Hint: Check from the rear of the connector while it is connected to the air conditioning amplifier. Hint: *: For 2gr-fe Using an oscilloscope, check waveform 1. Can communi ...

Front occupant classification sensor lh collision detection
Description Dtc b1785 is output when the occupant classification ecu receives a collision detection signal sent by the front occupant classification sensor lh when an accident occurs. Dtc b1785 is also output when the front seat rh is subjected to a strong impact, even if an actual acc ...

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