Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly

  1. Remove generator pulley with clutch

Toyota RAV4. Remove generator pulley with clutch


  1. Remove the cap from the pulley.
  1. Using a screwdriver, puncture the center of the cap and pry it off.

Notice:

Do not reuse the cap.

  1. Install sst to the pulley and vise as shown in the illustration.

Sst 09820-63020

  1. Mount sst (a) in a vise.

Toyota RAV4. Remove generator pulley with clutch


Toyota RAV4. Remove generator pulley with clutch


  1. Turn sst (b) clockwise to loosen the pulley.
  2. Remove the pulley.
  1. Remove generator brush holder assembly

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the 3 nuts and generator rear end cover.

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the terminal insulator.

Toyota RAV4. Remove generator brush holder assembly


  1. Remove the 2 screws and generator brush holder.
  1. Remove generator rotor assembly

Toyota RAV4. Remove generator rotor assembly


  1. Remove the bolt and cord clip.

Toyota RAV4. Remove generator rotor assembly


  1. Remove the 4 bolts.

Toyota RAV4. Remove generator rotor assembly


  1. Using sst, remove the coil.

Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)

  1. Remove the washer.
  2. Remove the generator rotor.
Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Inspection
Inspect generator brush holder assembly Using a vernier caliper, measure the brush length. Standard length: 9.5 To 11.5 Mm (0.374 To 0.453 In.) Minimum length: 4.5 Mm (0.177 In.) If th ...

Other materials:

Evaporative emission system reference orifice
Dtc summary Hint: The reference orifice is located inside the canister pump module. Description The description can be found in the evap (evaporative emission) system (see page es-335). Inspection procedure Refer to the evap system (see page es-340). Monitor description 5 Hours* af ...

Drl relay circuit
Description The main body ecu controls the daytime running light no. 2 Relay (marking: drl no.2). Wiring diagram Inspection procedure Inspect daytime running light relay (marking: drl no. 2, Drl no. 3, Drl no. 4) Remove the no. 2 Relay, no. 3 Relay and no. 4 Relay from th ...

Rear no. 2 Suspension arm
Components Removal Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. Remove rear wheel Disconnect no. 2 Parking brake cable assembly (see page pb-8) Disconnect skid control sensor wire (for 2wd) (see page bc-198) D ...

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