Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly
- Remove generator pulley with clutch
- Remove the cap from the pulley.
- Using a screwdriver, puncture the center of the cap and pry it off.
Notice:
Do not reuse the cap.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Mount sst (a) in a vise.
- Turn sst (b) clockwise to loosen the pulley.
- Remove the pulley.
- Remove generator brush holder assembly
- Remove the 3 nuts and generator rear end cover.
- Remove the terminal insulator.
- Remove the 2 screws and generator brush holder.
- Remove generator rotor assembly
- Remove the bolt and cord clip.
- Remove the 4 bolts.
- Using sst, remove the coil.
Sst 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010)
- Remove the washer.
- Remove the generator rotor.
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt preten ...
Inspection
Inspect generator brush holder assembly
Using a vernier caliper, measure the brush length.
Standard length:
9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length:
4.5 Mm (0.177 In.)
If th ...
Other materials:
Check and replace ecu
Notice:
The connector should not be disconnected from
the ecu. Perform the inspection from the
backside of the connector on the wire harness
side.
When no measuring condition is specified,
perform the inspection with the engine stopped
and the ignition switch on.
Check that the con ...
Light bulbs
You may replace the following bulbs by yourself. The difficulty
level of replacement varies depending on the bulb. If necessary
bulb replacement seems difficult to perform, contact your
toyota dealer.
For more information about replacing other light bulbs, contact
your toyota dealer.
Prepari ...
Check mode procedure
Check mode (signal check)
Connect the intelligent tester (with can vim) to the
dlc3.
Turn the ignition switch on.
Select the "signal check", and continue
checking with the intelligent tester.
Notice:
Select the "signal check" from the "dtc
check&quo ...
