Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation

  1. Install water pump assembly

Toyota RAV4. Install water pump assembly


  1. Remove any old seal packing material from the contact surface.
  2. Apply a continuous line of seal packing as shown in the illustration.

Seal packing: toyota genuine seal parking black, three bond 1207b or equivalent

Standard seal diameter: 2.2 To 2.5 Mm (0.09 To 0.10 In.)

Notice:

  1. Install the water pump and clamp bracket with the 4 bolts and 2 nuts.

    Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)

  2. Install the wire of the crankshaft position sensor onto the clamp bracket.

  3. Install the clamp of the crankshaft position sensor onto the water pump.
  1. Install water pump pulley

Toyota RAV4. Install water pump pulley


  1. Using sst, install the water pump pulley with the 4 bolts.

Sst 09960-10010 (09962-01000, 09963-00700) torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)

  1. Install generator assembly (see page ch-15)

  2. Install fan and generator v belt (see page em-7)

  3. Install front suspension member reinforcement rh (see page em-7)

  4. Connect cable to negative battery terminal

  5. Add engine coolant (see page co-6)

  6. Check for engine coolant leaks (see page co-1)

  7. Install radiator support opening cover

  8. Install front fender apron rh

  9. Install no. 1 Engine under cover

Components

Toyota RAV4. Components


Toyota RAV4. Components


Inspection
Inspect water pump assembly Visually check the drain hole for coolant leakage. If leakage is found, replace the water pump assembly. Turn the pulley, and then check that the water ...

Thermostat
Components Removal Remove no. 1 Engine under cover Drain engine coolant (see page co-6) Remove radiator support opening cover Disconnect no. 2 Radiator hose Remove water inlet R ...

Other materials:

Settings display
Vehicle settings and the content displayed on the screen can be changed by using the meter control switches. â–  Setting procedure 1. Press and hold to display the cursor on the content display area (center). 2. Press or with the cursor on the content display area (center) to select and then pre ...

Suspension & axle front shock absorber with coil spring (for sport package)
Components Removal Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. Remove front wheel Remove front speed sensor lh (see page bc- 191) Remove front stabilizer link assembly lh (see page sp-30) Remove front shock a ...

Starter relay
On-vehicle inspection Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove starter relay Remove the starter relay fr ...

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