Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation
- Install water pump assembly

- Remove any old seal packing material from the
contact surface.
- Apply a continuous line of seal packing as shown in
the illustration.
Seal packing:
toyota genuine seal parking black, three
bond 1207b or equivalent
Standard seal diameter:
2.2 To 2.5 Mm (0.09 To 0.10 In.)
Notice:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after
applying seal packing. Otherwise, the
material must be removed and reapplied.
- Install the water pump and clamp bracket with the 4
bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
- Install the wire of the crankshaft position sensor
onto the clamp bracket.
- Install the clamp of the crankshaft position sensor
onto the water pump.
- Install water pump pulley

- Using sst, install the water pump pulley with the 4
bolts.
Sst 09960-10010 (09962-01000, 09963-00700)
torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)
- Install generator assembly (see page ch-15)
- Install fan and generator v belt (see page
em-7)
- Install front suspension member
reinforcement rh (see page em-7)
- Connect cable to negative battery
terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leaks (see page
co-1)
- Install radiator support opening cover
- Install front fender apron rh
- Install no. 1 Engine under cover
Components


Inspect water pump assembly
Visually check the drain hole for coolant leakage.
If leakage is found, replace the water pump
assembly.
Turn the pulley, and then check that the water ...
Components
Removal
Remove no. 1 Engine under cover
Drain engine coolant (see page co-6)
Remove radiator support opening cover
Disconnect no. 2 Radiator hose
Remove water inlet
R ...
Other materials:
Footwell light
On-vehicle inspection
Inspect footwell light
Connect the battery's positive (+) lead to terminal 2
and the negative (-) lead to terminal 1, then check
that the light comes on.
Ok:
light comes on.
If the result is not as specified, replace the light. ...
On-vehicle inspection
Check accelerator pedal rod
Check the voltage.
Connect the intelligent tester to the dlc3.
Turn the ignition switch on
Turn the intelligent tester on.
Select the menu items: diagnosis /
enhanced obd ii / data list / all /
accel pos #1, accel pos #2.
Operate the acceler ...
Turning on the high beam headlights
With the headlights on, push
the lever away from you to turn
on the high beams.
Pull the lever toward you to the
center position to turn the high
beams off.
Pull the lever toward you and
release it to flash the high
beams once.
You can flash the high beams with
the headlig ...