Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation

  1. Install water pump assembly

Toyota RAV4. Install water pump assembly


  1. Remove any old seal packing material from the contact surface.
  2. Apply a continuous line of seal packing as shown in the illustration.

Seal packing: toyota genuine seal parking black, three bond 1207b or equivalent

Standard seal diameter: 2.2 To 2.5 Mm (0.09 To 0.10 In.)

Notice:

  1. Install the water pump and clamp bracket with the 4 bolts and 2 nuts.

    Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)

  2. Install the wire of the crankshaft position sensor onto the clamp bracket.

  3. Install the clamp of the crankshaft position sensor onto the water pump.
  1. Install water pump pulley

Toyota RAV4. Install water pump pulley


  1. Using sst, install the water pump pulley with the 4 bolts.

Sst 09960-10010 (09962-01000, 09963-00700) torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)

  1. Install generator assembly (see page ch-15)

  2. Install fan and generator v belt (see page em-7)

  3. Install front suspension member reinforcement rh (see page em-7)

  4. Connect cable to negative battery terminal

  5. Add engine coolant (see page co-6)

  6. Check for engine coolant leaks (see page co-1)

  7. Install radiator support opening cover

  8. Install front fender apron rh

  9. Install no. 1 Engine under cover

Components

Toyota RAV4. Components


Toyota RAV4. Components


Inspection
Inspect water pump assembly Visually check the drain hole for coolant leakage. If leakage is found, replace the water pump assembly. Turn the pulley, and then check that the water ...

Thermostat
Components Removal Remove no. 1 Engine under cover Drain engine coolant (see page co-6) Remove radiator support opening cover Disconnect no. 2 Radiator hose Remove water inlet R ...

Other materials:

Inspection
Inspect automatic transaxle oil panel sub-assembly Remove the magnets and use them to collect any steel chips. Examine the chips and particles in the pan and on the magnet to determine what type of wear has occurred in the transaxle. Steel (magnetic): bearing gear and plate ...

Transponder chip malfunction
Description This dtc is output when: 1) during key code registration, a key malfunction occurs; 2) the key code was unable to be registered properly. Inspection procedure Reregister key Clear the dtc (see page ei-18). Reregister the key code with the transponder key ecu (s ...

Lower instrument panel
Precaution Precaution for vehicle with srs airbag and seat belt pretensioner Some operations in this section may affect the srs airbags and seat belt pretensioner. Prior to performing the corresponding operations, read the srs airbag notice (see page rs-1). Components ...

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