Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation

  1. Install water pump assembly

Toyota RAV4. Install water pump assembly


  1. Remove any old seal packing material from the contact surface.
  2. Apply a continuous line of seal packing as shown in the illustration.

Seal packing: toyota genuine seal parking black, three bond 1207b or equivalent

Standard seal diameter: 2.2 To 2.5 Mm (0.09 To 0.10 In.)

Notice:

  1. Install the water pump and clamp bracket with the 4 bolts and 2 nuts.

    Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)

  2. Install the wire of the crankshaft position sensor onto the clamp bracket.

  3. Install the clamp of the crankshaft position sensor onto the water pump.
  1. Install water pump pulley

Toyota RAV4. Install water pump pulley


  1. Using sst, install the water pump pulley with the 4 bolts.

Sst 09960-10010 (09962-01000, 09963-00700) torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)

  1. Install generator assembly (see page ch-15)

  2. Install fan and generator v belt (see page em-7)

  3. Install front suspension member reinforcement rh (see page em-7)

  4. Connect cable to negative battery terminal

  5. Add engine coolant (see page co-6)

  6. Check for engine coolant leaks (see page co-1)

  7. Install radiator support opening cover

  8. Install front fender apron rh

  9. Install no. 1 Engine under cover

Components

Toyota RAV4. Components


Toyota RAV4. Components


Inspection
Inspect water pump assembly Visually check the drain hole for coolant leakage. If leakage is found, replace the water pump assembly. Turn the pulley, and then check that the water ...

Thermostat
Components Removal Remove no. 1 Engine under cover Drain engine coolant (see page co-6) Remove radiator support opening cover Disconnect no. 2 Radiator hose Remove water inlet R ...

Other materials:

How to proceed with troubleshooting
Hint: Use these procedures to troubleshoot the lighting system. *: Use the intelligent tester. Vehicle brought to workshop Inspect battery voltage Standard voltage: 11 to 14 v If the voltage is below 11 v, recharge or replace the battery before proceeding. Refer to pr ...

Cargo and luggage
Take notice of the following information about storage precautions, cargo capacity and load: Capacity and distribution Cargo capacity depends on the total weight of the occupants. (Cargo capacity) = (total load capacity) ƒ{ (total weight of occupants) Steps for determining correct load l ...

Camshaft position "A"
Dtc P0011 Camshaft position "a" - timing over-advanced or system performance (bank 1) Dtc  P0012 Camshaft position "a" - timing over-retarded (bank 1) Description The vvt system includes the ecm, oil control valve (ocv) and vvt controller. The ecm sends a target du ...

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