Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation
- Install water pump assembly
- Remove any old seal packing material from the
contact surface.
- Apply a continuous line of seal packing as shown in
the illustration.
Seal packing:
toyota genuine seal parking black, three
bond 1207b or equivalent
Standard seal diameter:
2.2 To 2.5 Mm (0.09 To 0.10 In.)
Notice:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after
applying seal packing. Otherwise, the
material must be removed and reapplied.
- Install the water pump and clamp bracket with the 4
bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
- Install the wire of the crankshaft position sensor
onto the clamp bracket.
- Install the clamp of the crankshaft position sensor
onto the water pump.
- Install water pump pulley
- Using sst, install the water pump pulley with the 4
bolts.
Sst 09960-10010 (09962-01000, 09963-00700)
torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)
- Install generator assembly (see page ch-15)
- Install fan and generator v belt (see page
em-7)
- Install front suspension member
reinforcement rh (see page em-7)
- Connect cable to negative battery
terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leaks (see page
co-1)
- Install radiator support opening cover
- Install front fender apron rh
- Install no. 1 Engine under cover
Components
Inspect water pump assembly
Visually check the drain hole for coolant leakage.
If leakage is found, replace the water pump
assembly.
Turn the pulley, and then check that the water ...
Components
Removal
Remove no. 1 Engine under cover
Drain engine coolant (see page co-6)
Remove radiator support opening cover
Disconnect no. 2 Radiator hose
Remove water inlet
R ...
Other materials:
How to proceed with troubleshooting
Hint:
Perform troubleshooting in accordance with the following
flowchart.
*: Use the intelligent tester.
Vehicle brought to workshop
Inspect battery voltage
Standard voltage:
11 to 14 v
If the voltage is below 11 v, recharge or replace the battery
before proceeding.
Pr ...
If a warning message is displayed
The multi-information display
shows warnings of system
malfunctions,
incorrectly performed operations,
and messages that
indicate a need for maintenance.
When a message is
shown, perform the correction
procedure appropriate
to the message.
If a warning message is displayed
again after the appropri ...
Light control switch circuit
Description
This circuit detects the state of the headlight dimmer switch.
Wiring diagram
Inspection procedure
Read value of intelligent tester (main body ecu)
Connect the intelligent tester to the dlc3.
Turn the ignition switch on and press the intelligent
tester main switch on ...