Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation
- Install water pump assembly

- Remove any old seal packing material from the
contact surface.
- Apply a continuous line of seal packing as shown in
the illustration.
Seal packing:
toyota genuine seal parking black, three
bond 1207b or equivalent
Standard seal diameter:
2.2 To 2.5 Mm (0.09 To 0.10 In.)
Notice:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after
applying seal packing. Otherwise, the
material must be removed and reapplied.
- Install the water pump and clamp bracket with the 4
bolts and 2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
- Install the wire of the crankshaft position sensor
onto the clamp bracket.
- Install the clamp of the crankshaft position sensor
onto the water pump.
- Install water pump pulley

- Using sst, install the water pump pulley with the 4
bolts.
Sst 09960-10010 (09962-01000, 09963-00700)
torque: 26 n*m (265 kgf*cm, 19 ft.*Lbf)
- Install generator assembly (see page ch-15)
- Install fan and generator v belt (see page
em-7)
- Install front suspension member
reinforcement rh (see page em-7)
- Connect cable to negative battery
terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leaks (see page
co-1)
- Install radiator support opening cover
- Install front fender apron rh
- Install no. 1 Engine under cover
Components


Inspect water pump assembly
Visually check the drain hole for coolant leakage.
If leakage is found, replace the water pump
assembly.
Turn the pulley, and then check that the water ...
Components
Removal
Remove no. 1 Engine under cover
Drain engine coolant (see page co-6)
Remove radiator support opening cover
Disconnect no. 2 Radiator hose
Remove water inlet
R ...
Other materials:
Front door courtesy switch
Components
Removal
Hint:
Use the same procedures for the rh and lh sides.
The procedures listed below are for the lh side.
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal t ...
Precaution
Troubleshooting precaution
When there are malfunctions in the contact points of
the terminals or installation problems with any parts,
removal and installation of the suspected problem
parts may return the system to its normal condition
either entirely or temporarily.
In order to ...
Pressure sensor circuit
Description
This dtc is output when the refrigerant pressure is either extremely low
(0.19 Mpa [2.0 Kgf/cm2, 28 psi]
or less) or extremely high (3.14 Mpa [32.0 Kgf/cm2, 455 psi] or more). The air
conditioning pressure
sensor, which is installed on the pipe of the high pressure side, detec ...