Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Precaution

  1. If any of following conditions are met, keep engine idling with a/c on (engine speed at less than 2000 rpm) for at least 1 minute:

Notice:

If the engine speed exceeds 2,000 rpm, the a/c compressor may be damaged.

  1. Do not handle refrigerant in enclosed areas or near open flames

  2. Always wear eye protection

Toyota RAV4. Always wear eye protection


  1. Be careful not to get liquid refrigerant in your eyes or on your skin

Toyota RAV4. Be careful not to get liquid refrigerant in your eyes or on your skin


If liquid refrigerant gets in your eyes or on your skin:

  1. Wash the area with lots of cold water.

Caution:

Do not rub your eyes or skin.

  1. Apply clean petroleum jelly to the skin.
  2. Go immediately to a physician or hospital for professional treatment.
  1. Never heat container or expose it to open flame

  2. Be careful not to drop container or subject it to physical shocks

  3. Do not operate compressor with insufficient refrigerant in refrigerant system

Toyota RAV4. Do not operate compressor with insufficient refrigerant in refrigerant system


If there is not enough refrigerant in the refrigerant system, oil lubrication will be insufficient and compressor burnout may occur. Necessary care should be taken to avoid this.

  1. Do not open high pressure manifold valve while compressor is operating

Open and close only the low pressure valve. Opening and closing the high pressure valve could cause the charging cylinder to rupture.

  1. Be careful not to overcharge system with refrigerant

If the refrigerant is overcharged, it causes problems such as insufficient cooling, poor fuel economy and engine overheating.

  1. Do not operate engine and compressor without refrigerant

Notice:

This may damage the inside of the compressor.

Air conditioning system (for automatic air conditioning system)
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Parts location (2005/11-2006/01)
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Other materials:

Disassembly
Remove idler pulley (see page em-23) Remove oil dipstick Remove oil dipstick guide (see page em-57) Remove manifold stay (see page em-57) Remove no. 2 Manifold stay (see page em-58) Remove no. 1 Exhaust manifold heat insulator (see page em-58) Remove exhaust manifold converter subas ...

Removal
Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. Remove rear wheel Remove rear stabilizer link assembly lh Remove the nut and disconnect the link from the suspension no. 2 Arm. Remove the nut and link from the sta ...

Compressor circuit
Description When the a/c switch is turned on, the magnetic clutch on signal is sent from the air conditioning amplifier. Then the mg clt relay turns on to operate the magnetic clutch. Wiring diagram Inspection procedure Inspection procedure Perform active test by intelligent tester (a ...

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