Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Removal

  1. Drain differential oil

  2. Remove rear wheel

  3. Remove tailpipe assembly

  1. Remove the tailpipe (see page ex-2).
  1. Remove center exhaust pipe assembly

  1. Remove the center pipe (see page ex-2).
  1. Remove propeller with center bearing shaft assembly (see page pr-3)

  2. Remove rear suspension member brace lh

  1. Remove the 2 bolts and brace from the suspension member.

Toyota RAV4. Remove rear suspension member brace lh


  1. Remove rear suspension member brace r

    h

Hint:

Use the same procedures described for the lh side.

  1. Remove rear differential carrier subassembly

Toyota RAV4. Remove rear differential carrier subassembly


  1. Disconnect the harness clamp.
  2. Remove the breather tube.
  3. Disconnect the connector.

Toyota RAV4. Remove rear differential carrier subassembly


  1. Support the rear differential carrier with a transmission jack or equivalent.
  2. Fix the nuts in place and remove bolt a, bolt b and bolt c.

Notice:

Do not loosen the nuts. Loosen the bolts.

Toyota RAV4. Remove rear differential carrier subassembly


  1. Slowly lower the jack and then tilt the rear differential carrier.

Toyota RAV4. Remove rear differential carrier subassembly


  1. Set the tip of the tire lever to the position on the rear drive shaft inboard joint shown in the illustration.

    Then, using the ribbed part of the rear differential carrier as a fulcrum, disconnect the left and right rear drive shafts.

Notice:

Do not scratch the rear drive shaft dust cover.

  1. Remove rear differential no. 1 And no. 2 Support

Toyota RAV4. Remove rear differential no. 1 And no. 2 Support


  1. Remove the 4 bolts and differential no. 1 And no. 2 Supports from the differential carrier.
  1. Remove rear differential support

Toyota RAV4. Remove rear differential support


  1. Remove the 4 bolts and differential support from the differential carrier.
Rear differential carrier assembly
Components ...

Disassembly
Fix differential carrier sub-assembly Fix the rear differential carrier in place with the overhaul attachment. Remove stud bolt Remove the 4 stud bolts from the transmission c ...

Other materials:

Inspection
Inspect cylinder head for warpage Using a precision straightedge and feeler gauge, measure the warpage of the contact surfaces of the cylinder block and manifolds. Maximum warpage: 0.08 Mm (0.0032 In.) If the warpage is greater than the maximum, replace the cylinder head sub-a ...

Dinghy towing
Your vehicle is not designed to be dinghy towed (with 4 wheels on the ground) behind a motor home. NOTICE â– To avoid serious damage to your vehicle Do not tow your vehicle with 4 wheels on the ground. â– To prevent causing serious damage to the transmission and AWD system (AWD models) 2WD models: ...

Installation
Replace roof carrier seal Remove the seals. Install new seals as shown in the illustration. Install roof rack leg front lh Install the leg cushion front. Install the roof rack leg front with the 2 screws. Torque: 2.8 To 5.0 N*m (29 to 51 kgf*cm, 25 to 44 in.*Lbf) ...

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