Maximum warpage: 0.08 Mm (0.0032 In.)
If the warpage is greater than the maximum, replace the cylinder head sub-assembly.
If cracked, replace the cylinder head.
Notice:
Do not turn the valve.
Standard width
Notice:
Be careful not to damage the camshaft.
Hint:
The 2 advance side paths are provided in the groove of the camshaft. Plug one of the paths with a rubber piece.
Caution:
Some oil spraying will occur. Contain the spray with a shop rag.
Ok:
Gear rotates in advance direction.
Hint:
This operation releases the lock pin for the extreme retard position.
Notice:
Do not remove the air gun from the advance side path first. The gear may abruptly shift in the retard direction and break the lock pin.
Ok:
Gear rotates smoothly.
Notice:
Do not use an air gun to perform the smooth operation check.
Maximum circle runout: 0.03 Mm (0.0012 In.)
If the circle runout is greater than the maximum, replace the camshaft.
Standard cam lobe height: 47.306 To 47.406 Mm (1.8624 To 1.8664 In.)
Minimum cam lobe height: 47.196 Mm (1.8581 In.)
If the cam lobe height is less than the minimum, replace the camshaft.
Standard journal diameter
If the journal diameter is not as specified, check the oil clearance.
Maximum circle runout: 0.03 Mm (0.0012 In.)
If the circle runout is greater than the maximum, replace the no. 2 Camshaft.
Standard cam lobe height: 45.983 To 46.083 Mm (1.8104 To 1.8143 In.)
Minimum cam lobe height: 45.873 Mm (1.8060 In.)
If the cam lobe height is less than the minimum, replace the no. 2 Camshaft.
Standard journal diameter
If the journal diameter is not as specified, check the oil clearance.
Notice:
Do not turn the camshaft.
Standard oil clearance
Maximum oil clearance
Notice:
Completely remove the plastigage after the measurement.
If the oil clearance on the no. 1 Journal is greater than the maximum, choose a new bearing and install it.
If the oil clearance on the other journals is greater than the maximum, replace the cylinder head subassembly or the camshaft.
Standard cylinder head journal bore diameter
Standard bearing center wall thickness
Standard camshaft journal diameter: 35.971 To 35.985 Mm (1.4162 To 1.4167 In.)
Standard thrust clearance
Maximum thrust clearance
If the thrust clearance is greater than the maximum, replace the cylinder head.
If damage is found on the camshaft thrust surfaces, replace the camshaft.
Standard lifter diameter: 30.966 To 30.976 Mm (1.2191 To 1.2195 In.)
If the diameter is not as specified, replace the valve lifter.
Standard lifter bore diameter: 31.009 To 31.025 Mm (1.2208 To 1.2215 In.)
If the diameter is not as specified, replace the cylinder head sub-assembly.
Standard oil clearance: 0.033 To 0.059 Mm (0.0013 To 0.0023 In.)
Maximum oil clearance: 0.079 Mm (0.0031 In.)
If the oil clearance is greater than the maximum, replace the valve lifter. If necessary, replace the cylinder head sub-assembly.
Standard free length: 47.43 Mm (1.8673 In.)
If the length is not as specified, replace the inner compression spring.
Maximum deviation: 1.6 Mm (0.063 In.)
Maximum angle (reference): 2°
If the deviation is greater than the maximum, replace the inner compression spring.
Standard overall length: 101.71 Mm (4.0043 In.)
Minimum overall length: 101.21 Mm (3.9846 In.)
If the overall length is less than the minimum, replace the intake valve.
Standard valve stem diameter: 5.470 To 5.485 Mm (0.2154 To 0.2159 In.)
If the diameter is not as specified, replace the intake valve.
Standard margin thickness: 1.25 Mm (0.0492 In.)
Minimum margin thickness: 1.05 Mm (0.0413 In.)
If the diameter is not as specified, replace the intake valve.
Standard overall length: 101.15 Mm (3.9823 In.)
Minimum overall length: 100.70 Mm (3.9646 In.)
If the overall length is less than the minimum, replace the exhaust valve.
Standard valve stem diameter: 5.465 To 5.480 Mm (0.2152 To 0.2158 In.)
If the overall length is less than the minimum, replace the exhaust valve.
Standard margin thickness: 1.40 Mm (0.0551 In.)
Minimum margin thickness: 1.20 Mm (0.0472 In.)
If the overall length is less than the minimum, replace the exhaust valve.
Standard bush inside diameter: 5.510 To 5.530 Mm (0.2169 To 0.2177 In.)
If the inside diameter is not as specified, replace the intake valve guide bush.
Standard oil clearance: 0.025 To 0.060 Mm (0.0010 To 0.0024 In.)
Maximum oil clearance: 0.08 Mm (0.0032 In.)
If the clearance is greater than the maximum, replace the valve and intake guide bush.
Standard bush inside diameter: 5.510 To 5.530 Mm (0.2169 To 0.2177 In.)
If the inside diameter is not as specified, replace the exhaust valve guide bush.
Standard oil clearance: 0.030 To 0.065 Mm (0.0012 To 0.0026 In.)
Maximum oil clearance: 0.10 Mm (0.004 In.)
If the clearance is greater than the maximum, replace the valve and exhaust valve guide bush.
Standard bolt length: 141.3 To 142.7 Mm (5.563 To 5.618 In.)
Maximum bolt length: 144.2 Mm (5.677 In.)
If the bolt length is greater than the maximum, replace the cylinder head set bolt.
Maximum warpage: 0.70 Mm (0.028 In.)
If the warpage is greater than the maximum, replace the exhaust manifold.
Diagnosis system
Description
The ecm controls the function of cruise control on this
vehicle. Data of the cruise control or dtc can be read
from the dlc3 of the vehicle. When trouble occurs with
cruise control, check that the cruise main indicator
does not come on but dtc inspection is performed.
Theref ...
Stop light switch circuit
Description
While driving with the cruise control, if the ecm detects that the brake
pedal is depressed, the cruise
control operation will be canceled. The stop light switch sends brake pedal
status signals to the ecm.
When the brake pedal is not depressed, terminal st1- is equal to the ...
Operating an ipod
Connecting an ipod enables you to enjoy music from the vehicle
speakers.
Connecting an ipod
Open the cover and connect
an ipod using an ipod cable.
Turn on the power of the ipod if
it is not turned on.
Press the “media” button repeatedly until “ipod” is displayed.
...