Maximum warpage: 0.05 Mm (0.0020 In.)
If the warpage is greater than the maximum, replace the cylinder block.
Notice:
Do not use a wire brush.
Standard piston diameter: 88.477 To 88.487 Mm (3.5125 To 3.5129 In.)
If the diameter is not as specified, replace the piston.
Standard oil clearance: 0.021 To 0.044 Mm (0.0008 To 0.0017 In.)
Maximum oil clearance: 0.10 Mm (0.0039 In.)
If the oil clearance is greater than the maximum, replace all the pistons. If necessary, replace the cylinder block.
Standard ring groove clearance
If the groove clearance is not as specified, replace the piston.
Standard end gap
Maximum end gap
If the end gap is greater than the maximum, replace the piston ring. If the end gap is greater than the maximum, even with a new piston ring, replace the cylinder block.
Standard piston pin bore diameter:
22.001 To 22.010 Mm (0.8662 To 0.8665 In.)
If the diameter is not as specified,
replace the
piston.
Standard piston pin diameter: 21.997 To 22.006 Mm (0.8660 To 0.8664 In.)
If the
diameter is not as specified, replace the piston
pin.
Standard connecting rod small end bore diameter: 22.005 To 22.014 Mm (0.8663 To 0.8667 In.)
If the
diameter is not as specified, replace the
connecting rod.
Standard oil clearance: 0.001 To 0.007 Mm (0.00004 To 0.0003 In.)
Maximum oil clearance: 0.013 Mm (0.0005 In.)
If the oil clearance is greater than the maximum, replace the connecting rod. If necessary, replace the piston and piston pin as a set.
Standard oil clearance: 0.005 To 0.011 Mm (0.0002 To 0.0004 In.)
Maximum oil clearance: 0.017 Mm (0.0007 In.)
If the oil clearance is greater than the maximum, replace the connecting rod. If necessary, replace the connecting rod and piston pin as a set.
Maximum misalignment: 0.05 Mm (0.0020 In.) Per 100 mm (3.94 In.)
If the misalignment is greater than the maximum, replace the connecting rod.
Maximum twist: 0.15 Mm (0.0059 In.) Per 100 mm (3.94 In.)
If the twist is greater than the maximum, replace the connecting rod.
Standard diameter: 7.2 To 7.3 Mm (0.283 To 0.287 In.)
Maximum diameter: 7.0 Mm (0.276 In.)
If the diameter is less than the minimum, replace the connecting rod bolt.
Maximum taper and distortion: 0.003 Mm (0.0001 In.)
If the taper and distortion are greater than the maximum, replace the crankshaft.
Standard diameter: 54.988 To 55.000 Mm (2.1830 To 2.1654 In.)
Standard diameter: 54.988 To 55.000 Mm (2.1830 To 2.1654 In.)
Maximum taper and distortion: 0.003 Mm (0.0001 In.)
If the taper and distortion are greater than the maximum, replace the crankshaft.
Standard diameter (reference)
Standard diameter: 47.990 To 48.000 Mm (1.8894 To 1.8898 In.)
If the diameter is not as specified, check the connecting rod oil clearance.
Maximum taper and distortion: 0.003 Mm (0.0001 In.)
If the taper and distortion are greater than the maximum, replace the crankshaft.
Standard diameter: 7.5 To 7.6 Mm (0.295 To 0.299 In.)
Minimum diameter: 7.5 Mm (0.295 In.)
If the diameter is less than the minimum, replace the bolt.
Disassembly
Hint:
When removing the ornament plate and emblem, heat the
radiator grille, ornament plate and emblem using a heat light.
Standard heating temperature
Notice:
Do not heat the emblem base and emblem excessively.
Remove hood to radiator grille seal
Remove the double-side tape.
Deta ...
How to proceed with troubleshooting
Hint:
Use these procedures to troubleshoot the sliding roof
system.
*: Use the intelligent tester.
Vehicle brought to workshop
Inspect battery voltage
Standard voltage:
11 to 14 v
If the voltage is below 11 v, recharge or replace the battery
before proceeding.
Inspe ...
Installation
Install camshaft timing oil control valve
assembly
Apply a light coat of engine oil to the o-ring of the oil
control valve.
Install the oil control valve with the bolt.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
Notice:
Make sure that the o-ring is not cracked or
jammed.
Co ...