Toyota RAV4 manuals

Toyota RAV4 Service Manual: Inspection

  1. Inspect oil pump assembly

Toyota RAV4. Inspect oil pump assembly


  1. Turn the drive gear with 2 screwdrivers and make sure it rotates smoothly.

Notice:

Be careful not to damage the oil seal lip.

  1. Inspect clearance of oil pump assembly

Toyota RAV4. Inspect clearance of oil pump assembly


  1. Push the driven gear to one side of the body. Using a feeler gauge, measure the clearance.

Standard body clearance: 0.10 To 0.17 Mm (0.0039 To 0.0067 In.)

Maximum body clearance: 0.17 Mm (0.0067 In.)

If the body clearance is greater than the maximum, replace the oil pump body sub-assembly.

Toyota RAV4. Inspect clearance of oil pump assembly


  1. Measure the tip clearance between the driven gear teeth and drive gear teeth.

Standard tip clearance: 0.07 To 0.15 Mm (0.0028 To 0.0059 In.)

Maximum tip clearance: 0.15 Mm (0.0059 In.)

If the tip clearance is grater than the maximum, replace the oil pump body sub-assembly.

Toyota RAV4. Inspect clearance of oil pump assembly


  1. Using a straightedge and feeler gauge, measure the side clearance of both gears.

Standard side clearance: 0.02 To 0.05 Mm (0.0008 To 0.0020 In.)

Maximum side clearance: 0.05 Mm (0.0020 In.)

Standard drive gear thickness


Standard driven gear thickness


  1. Inspect front oil pump and gear body subassembly

Toyota RAV4. Inspect front oil pump and gear body subassembly


  1. Using a caliper gauge, measure the inside diameter of the oil pump body bush.

Standard inside diameter: 38.113 To 38.138 Mm (1.50051 To 1.50149 In.)

Maximum inside diameter: 38.188 Mm (1.50346 In.)

If the inside diameter is grater than maximum, replace the oil pump body sub-assembly.

  1. Inspect stator shaft assembly

Toyota RAV4. Inspect stator shaft assembly


  1. Using a caliper gauge, measure the inside diameter of the stator shaft bush.

Standard inside diameter: 21.500 To 21.526 Mm (0.84646 To 0.84748 In.)

Maximum inside diameter: 21.57 Mm (0.8492 In.)

If the indicator diameter is greater than the maximum, replace the stator shaft.

Disassembly
Inspect oil pump assembly (see page ax-218) Remove clutch drum oil seal ring Remove the 2 clutch drum oil seal rings. Remove stator shaft assembly Using a t30 ''torx'' socke ...

Reassembly
Install front oil pump oil seal Using sst and a hammer, install a new oil seal to the pump. Sst 09350-32014 (09351-32140) Hint: The seal end should be flat with the outer edge of ...

Other materials:

Reassembly
Caution: Wear protective gloves. Sharp areas on the seat frame (with adjuster) may injure your hands. Install front seat wire Install seat position airbag sensor (see page rs-390) Install lumbar support adjuster assembly Install the lumbar support adjuster with the 2 screws. ...

Position initialization incomplete
Description This dtc is output when the sliding roof drive gear (sliding roof ecu) has not been initialized. Wiring diagram Refer to dtc b2341 (see page rf-11). Inspection procedure Initialize sliding roof drive gear sub-assembly (sliding roof ecu) Check that the sliding roof ...

Curtain shield airbag assembly
Components On-vehicle inspection Check curtain shield airbag assembly (vehicle not involved in collision) Perform a diagnostic system check (see page rs- 49). With the curtain shield airbag assembly installed on the vehicle, perform a visual check. If any of the defects ...

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