Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

  1. Install front oil pump oil seal

Toyota RAV4. Install front oil pump oil seal


  1. Using sst and a hammer, install a new oil seal to the pump.

Sst 09350-32014 (09351-32140)

Hint:

The seal end should be flat with the outer edge of the oil pump.

  1. Coat the lip of the oil seal with petroleum jelly.
  1. Install front oil pump body o-ring

Toyota RAV4. Install front oil pump body o-ring


  1. Coat the new o-ring with atf, and install it to the oil pump body.
  1. Install front oil pump driven gear

Toyota RAV4. Install front oil pump driven gear


  1. Coat the front oil pump driven gear with atf, and install it to the oil pump body with the marked side facing up.
  1. Install front oil pump drive gear

Toyota RAV4. Install front oil pump drive gear


  1. Coat the front oil pump drive gear with atf, and install it to the oil pump body with the marked side facing up.
  1. Install stator shaft assembly

Toyota RAV4. Install stator shaft assembly


  1. Set the stator shaft by aligning each bolt hole.
  2. Using a t30 ''trox'' socket, install the 11 bolts.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*Lbf)

  1. Install clutch drum oil seal ring

Toyota RAV4. Install clutch drum oil seal ring


  1. Install the 2 clutch drum oil seal rings.

Notice:

Do not expand the ring ends excessively.

  1. Inspect oil pump assembly (see page ax-218)

Inspection
Inspect oil pump assembly Turn the drive gear with 2 screwdrivers and make sure it rotates smoothly. Notice: Be careful not to damage the oil seal lip. Inspect clearance of oil ...

Second brake piston
Components Disassembly Remove 2nd brake piston return spring sub-assembly Place sst on the return spring and compress. Using a screwdriver, pry out the snap ring. Remove the pis ...

Other materials:

Inspection
Inspect engine coolant temperature sensor Measure the resistance of the sensor. Standard resistance Notice: If checking the sensor in water, be careful not to allow water to contact the terminals. After checking, wipe the water off the sensor. If the result is not as specified, ...

Underdrive clutch
Components Disassembly Inspect pack clearance of underdrive clutch (see page ax-247) Remove no. 1 Underdrive clutch disc Using a screwdriver, pry out the underdrive clutch flange snap ring. Remove the flange, 3 discs and 3 plates from the underdrive clutch drum. In ...

Cleaning and protecting the vehicle exterior
Perform the following to protect the vehicle and maintain it in prime condition: Working from top to bottom, liberally apply water to the vehicle body, wheel wells and underside of the vehicle to remove any dirt and dust. Wash the vehicle body using a sponge or soft cloth, such as a cha ...

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