Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly

  1. Install front oil pump oil seal

Toyota RAV4. Install front oil pump oil seal


  1. Using sst and a hammer, install a new oil seal to the pump.

Sst 09350-32014 (09351-32140)

Hint:

The seal end should be flat with the outer edge of the oil pump.

  1. Coat the lip of the oil seal with petroleum jelly.
  1. Install front oil pump body o-ring

Toyota RAV4. Install front oil pump body o-ring


  1. Coat the new o-ring with atf, and install it to the oil pump body.
  1. Install front oil pump driven gear

Toyota RAV4. Install front oil pump driven gear


  1. Coat the front oil pump driven gear with atf, and install it to the oil pump body with the marked side facing up.
  1. Install front oil pump drive gear

Toyota RAV4. Install front oil pump drive gear


  1. Coat the front oil pump drive gear with atf, and install it to the oil pump body with the marked side facing up.
  1. Install stator shaft assembly

Toyota RAV4. Install stator shaft assembly


  1. Set the stator shaft by aligning each bolt hole.
  2. Using a t30 ''trox'' socket, install the 11 bolts.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*Lbf)

  1. Install clutch drum oil seal ring

Toyota RAV4. Install clutch drum oil seal ring


  1. Install the 2 clutch drum oil seal rings.

Notice:

Do not expand the ring ends excessively.

  1. Inspect oil pump assembly (see page ax-218)

Inspection
Inspect oil pump assembly Turn the drive gear with 2 screwdrivers and make sure it rotates smoothly. Notice: Be careful not to damage the oil seal lip. Inspect clearance of oil ...

Second brake piston
Components Disassembly Remove 2nd brake piston return spring sub-assembly Place sst on the return spring and compress. Using a screwdriver, pry out the snap ring. Remove the pis ...

Other materials:

Using the steering wheel audio switches
Some audio features can be controlled using the switches on the steering wheel. Operation may differ depending on the type of audio system or navigation system. For details, refer to the manual provided with the audio system or navigation system. Volume Radio mode: selects a radio stat ...

Disassembly
Caution: Wear protective gloves. Sharp areas on the seat frame (with adjuster) may injure your hands. Remove reclining power seat switch knob Using a screwdriver, detach the knob. Hint: Tape the screwdriver tip before use. Remove slide and vertical power seat switch knob ...

Can communication system
Precaution Precaution Turn the ignition switch off before measuring the resistance of the main wire and the branch wire. After the ignition switch is turned off, check that the key reminder warning system and light reminder warning system are not in operation. Before measuring th ...

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