Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install front oil pump oil seal
- Using sst and a hammer, install a new oil seal to the pump.
Sst 09350-32014 (09351-32140)
Hint:
The seal end should be flat with the outer edge of the oil pump.
- Coat the lip of the oil seal with petroleum jelly.
- Install front oil pump body o-ring
- Coat the new o-ring with atf, and install it to the oil pump body.
- Install front oil pump driven gear
- Coat the front oil pump driven gear with atf, and install it to the oil pump body with the marked side facing up.
- Install front oil pump drive gear
- Coat the front oil pump drive gear with atf, and install it to the oil pump body with the marked side facing up.
- Install stator shaft assembly
- Set the stator shaft by aligning each bolt hole.
- Using a t30 ''trox'' socket, install the 11 bolts.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*Lbf)
- Install clutch drum oil seal ring
- Install the 2 clutch drum oil seal rings.
Notice:
Do not expand the ring ends excessively.
- Inspect oil pump assembly (see page ax-218)
Inspection
Inspect oil pump assembly
Turn the drive gear with 2 screwdrivers and make
sure it rotates smoothly.
Notice:
Be careful not to damage the oil seal lip.
Inspect clearance of oil ...
Second brake piston
Components
Disassembly
Remove 2nd brake piston return spring sub-assembly
Place sst on the return spring and compress.
Using a screwdriver, pry out the snap ring.
Remove the pis ...
Other materials:
Diaphragm oil seal
Components
Removal
Drain differential oil
Using a 10 mm socket hexagon wrench, remove the
rear differential drain plug and gasket, and drain the
oil.
Install a new gasket to the rear differential drain
plug.
Using a 10 mm socket hexagon wrench, install the
rear differe ...
Dtc check / clear
Check dtc
Connect the intelligent tester (with can vim) to the
dlc3.
Turn the ignition switch on and turn the intelligent
tester on.
Read the dtc by following the prompts on the
tester screen.
Hint:
Refer to the intelligent tester operator's manual for
further details.
...
Reassembly
Caution:
Wear protective gloves. Sharp areas on the seatback
frame, seat cushion frame and reclining adjuster may
injure your hands.
Hint:
A bolt without a torque specification is shown in the standard
bolt chart (see page ss-2).
Install rear seat cover lh
Attach the 2 claws to i ...
