Toyota RAV4 (XA40) 2013-2018 Service Manual: Second brake piston
Components
Disassembly
- Remove 2nd brake piston return spring sub-assembly
- Place sst on the return spring and compress.
- Using a screwdriver, pry out the snap ring.
- Remove the piston return spring.
- Inspect 2nd brake piston return spring sub-assembly (see page ax-223)
- Remove 2nd brake piston
- Hold the 2nd brake piston and apply compressed air (392 kpa, 4.0Kgf/cm2, 57 psi) to the 2nd brake cylinder to remove the 2nd brake piston.
- Remove 2nd brake piston o-ring
- Remove the 2 o-rings from the 2nd brake piston.
Inspection
- Inspect 2nd brake piston return spring sub-assembly
- Using a vernier caliper, measure the free length of the spring together with the spring seat.
Standard free length: 16.61 Mm (0.6539 In.)
Reassembly
- Install 2nd brake piston o-ring
- Coat the 2 new o-rings with atf, and install them into the 2nd brake piston.
- Install 2nd brake piston
- Press in the 2nd brake piston into the 2nd brake cylinder with your hands.
- Install 2nd brake piston return spring sub-assembly
- Install the piston return spring.
- Place sst on the piston return spring, and compress the piston return spring with a press.
Sst 09387-00060
- Using a screwdriver, install the snap ring.
Notice:
Be sure the end gap of the snap ring is not aligned with the piston return spring claw.
Reassembly
Install front oil pump oil seal
Using sst and a hammer, install a new oil seal to
the pump.
Sst 09350-32014 (09351-32140)
Hint:
The seal end should be flat with the outer edge of
...
Forward clutch
Components
Disassembly
Inspect forward clutch (see page ax-227)
Remove forward multiple disc clutch disc
Using a screwdriver, remove the snap ring.
Remove the flange , 5 discs a ...
Other materials:
Headlight aim
Vertical movement adjusting
bolts
Adjustment bolt A
Adjustment bolt B
Before checking the headlight
aim
Make sure the vehicle has a
full tank of gasoline and the
area around the headlight is
not deformed.
Park the vehicle on level
ground.
Make sure the tire inflation
pressure is at the ...
Luggage compartment
features
Cargo hooks
Raise the hooks to use.
The cargo hooks are provided for
securing loose items.
Caution
When the cargo hooks are not in use
To avoid injury, always return the cargo hooks to their stowed
positions.
Grocery bag hooks
Notice
Grocery bag hook weight capacity
Do not hang ...
Inspection
Inspect starter assembly
Notice:
These tests must be performed within 3 to 5 seconds
to avoid burning out the coil.
Perform the pull-in test.
Disconnect the lead wire from terminal c.
Connect the battery to the magnetic switch as
shown in the illustration. Check that the clutch ...
