Toyota RAV4 Service Manual: Second brake piston
Components

Disassembly
- Remove 2nd brake piston return spring sub-assembly

- Place sst on the return spring and compress.
- Using a screwdriver, pry out the snap ring.
- Remove the piston return spring.
- Inspect 2nd brake piston return spring sub-assembly (see page ax-223)

- Remove 2nd brake piston

- Hold the 2nd brake piston and apply compressed air
(392 kpa, 4.0Kgf/cm2, 57 psi) to the 2nd brake
cylinder to remove the 2nd brake piston.
- Remove 2nd brake piston o-ring

- Remove the 2 o-rings from the 2nd brake piston.
Inspection
- Inspect 2nd brake piston return spring sub-assembly

- Using a vernier caliper, measure the free length of
the spring together with the spring seat.
Standard free length:
16.61 Mm (0.6539 In.)
Reassembly
- Install 2nd brake piston o-ring

- Coat the 2 new o-rings with atf, and install them
into the 2nd brake piston.
- Install 2nd brake piston

- Press in the 2nd brake piston into the 2nd brake
cylinder with your hands.
- Install 2nd brake piston return spring sub-assembly

- Install the piston return spring.
- Place sst on the piston return spring, and
compress the piston return spring with a press.

Sst 09387-00060
- Using a screwdriver, install the snap ring.
Notice:
Be sure the end gap of the snap ring is not
aligned with the piston return spring claw.
Install front oil pump oil seal
Using sst and a hammer, install a new oil seal to
the pump.
Sst 09350-32014 (09351-32140)
Hint:
The seal end should be flat with the outer edge of
...
Components
Disassembly
Inspect forward clutch (see page ax-227)
Remove forward multiple disc clutch disc
Using a screwdriver, remove the snap ring.
Remove the flange , 5 discs a ...
Other materials:
Installation
Install accelerator pedal rod
Install the accelerator pedal rod with the 2 bolts.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*Lbf)
Connect the accelerator pedal position sensor
connector.
Connect cable to negative battery terminal
...
Rear axle hub and bearing
Components
On-vehicle inspection
Remove rear wheel
Disconnect rear drive shaft assembly lh
(for 4wd)
Disconnect the drive shaft (see page ds-69).
Remove rear disc brake cylinder assembly
lh (see page br-55)
Remove rear disc (see page br-57)
Check bearing backlash a ...
Handling of hose clamps
Before removing the hose, check the clamp position
so that it can be reinstalled in the same position.
Replace any deformed or dented clamps with new
ones.
When reusing a hose, attach the clamp on the
clamp track portion of the hose.
For a spring type clamp, you may want to spread ...