Toyota RAV4 (XA40) 2013-2018 Service Manual: Second brake piston
Components

Disassembly
- Remove 2nd brake piston return spring sub-assembly

- Place sst on the return spring and compress.
- Using a screwdriver, pry out the snap ring.
- Remove the piston return spring.
- Inspect 2nd brake piston return spring sub-assembly (see page ax-223)

- Remove 2nd brake piston

- Hold the 2nd brake piston and apply compressed air
(392 kpa, 4.0Kgf/cm2, 57 psi) to the 2nd brake
cylinder to remove the 2nd brake piston.
- Remove 2nd brake piston o-ring

- Remove the 2 o-rings from the 2nd brake piston.
Inspection
- Inspect 2nd brake piston return spring sub-assembly

- Using a vernier caliper, measure the free length of
the spring together with the spring seat.
Standard free length:
16.61 Mm (0.6539 In.)
Reassembly
- Install 2nd brake piston o-ring

- Coat the 2 new o-rings with atf, and install them
into the 2nd brake piston.
- Install 2nd brake piston

- Press in the 2nd brake piston into the 2nd brake
cylinder with your hands.
- Install 2nd brake piston return spring sub-assembly

- Install the piston return spring.
- Place sst on the piston return spring, and
compress the piston return spring with a press.

Sst 09387-00060
- Using a screwdriver, install the snap ring.
Notice:
Be sure the end gap of the snap ring is not
aligned with the piston return spring claw.
Install front oil pump oil seal
Using sst and a hammer, install a new oil seal to
the pump.
Sst 09350-32014 (09351-32140)
Hint:
The seal end should be flat with the outer edge of
...
Components
Disassembly
Inspect forward clutch (see page ax-227)
Remove forward multiple disc clutch disc
Using a screwdriver, remove the snap ring.
Remove the flange , 5 discs a ...
Other materials:
Yaw rate sensor communication stop mode
Description
Wiring diagram
Inspection procedure
Notice:
Turn the ignition switch off before measuring the resistances of the
main wire and the branch
wire.
After the ignition switch is turned off, check that the key reminder
warning system and light
reminder warning system ...
Front passenger airbag assembly
Components
On-vehicle inspection
Check front passenger airbag assembly (vehicle not involved in
collision and airbag not deployed)
Perform a diagnostic system check (see page rs-
49).
With the front passenger airbag installed on the
vehicle, perform a visual check:
chec ...
Installation
Install crankshaft position sensor
Notice:
Make sure that the o-ring is not cracked or jammed
when installing it.
Apply a light coat of engine oil to the o-ring of the
sensor.
Install the sensor with the bolt.
Torque: 9.0 N*m (90 kgf*cm, 80 in.*Lbf)
Install the wire ha ...