Toyota RAV4 Service Manual: Second brake piston
Components

Disassembly
- Remove 2nd brake piston return spring sub-assembly

- Place sst on the return spring and compress.
- Using a screwdriver, pry out the snap ring.
- Remove the piston return spring.
- Inspect 2nd brake piston return spring sub-assembly (see page ax-223)

- Remove 2nd brake piston

- Hold the 2nd brake piston and apply compressed air
(392 kpa, 4.0Kgf/cm2, 57 psi) to the 2nd brake
cylinder to remove the 2nd brake piston.
- Remove 2nd brake piston o-ring

- Remove the 2 o-rings from the 2nd brake piston.
Inspection
- Inspect 2nd brake piston return spring sub-assembly

- Using a vernier caliper, measure the free length of
the spring together with the spring seat.
Standard free length:
16.61 Mm (0.6539 In.)
Reassembly
- Install 2nd brake piston o-ring

- Coat the 2 new o-rings with atf, and install them
into the 2nd brake piston.
- Install 2nd brake piston

- Press in the 2nd brake piston into the 2nd brake
cylinder with your hands.
- Install 2nd brake piston return spring sub-assembly

- Install the piston return spring.
- Place sst on the piston return spring, and
compress the piston return spring with a press.

Sst 09387-00060
- Using a screwdriver, install the snap ring.
Notice:
Be sure the end gap of the snap ring is not
aligned with the piston return spring claw.
Install front oil pump oil seal
Using sst and a hammer, install a new oil seal to
the pump.
Sst 09350-32014 (09351-32140)
Hint:
The seal end should be flat with the outer edge of
...
Components
Disassembly
Inspect forward clutch (see page ax-227)
Remove forward multiple disc clutch disc
Using a screwdriver, remove the snap ring.
Remove the flange , 5 discs a ...
Other materials:
Operation check
Inspect driver side seat belt warning light
Turn the ignition switch on.
When the driver seat belt is not fastened, check that
the driver seat belt warning light on the combination
meter blinks.
When the driver seat belt is fastened, check that the
driver seat belt warning light o ...
Installation
Caution:
Be sure to read the precautionary notices concerning the
srs airbag system before servicing it (see page rs-1).
Install roof side rail bracket lh
Install the bracket with the 2 bolts.
Torque: 14 n*m (143 kgf*cm, 10 ft.*Lbf)
Install curtain shield airbag assembly lh ...
Installation
Hint:
Use the same procedures for the lh side and rh side.
The procedures listed below are for the lh side.
A bolt without a torque specification is shown in the
standard bolt chart (see page ss-2).
Install front shoulder belt anchor adjuster assembly
Align the adjuster pos ...