Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation
- Install drive plate sub-assembly
- Clean the 8 bolts and 8 bolt holes.
- Apply adhesive to 2 or 3 threads of the 8 bolts.
Adhesive:
Toyota genuine adhesive 1342, three bond
1342 or equivalent
- Using sst, hold the crankshaft.
Sst 09213-54015 (91651-60855), 09330-00021
- Install the front spacer.
Hint:
Align the pin of the front spacer with the pin hole of
the crankshaft.
- Install the drive plate and rear spacer onto the
crankshaft.
- Using several steps, uniformly install and tighten the
8 bolts in the sequence shown in the illustration.
Torque: 98 n*m (1,000 kgf*cm, 72 ft.*Lbf)
- Install torque converter clutch assembly
- Install the torque converter clutch for u241e (2wd)
(see page ax-148).
- Install the torque converter clutch for u140f (4wd)
(see page ax-149).
- Install automatic transaxle assembly
- Install the automatic transaxle for u241e (2wd)
(see page ax-149).
- Install the automatic transaxle for u140f (4wd)
(see page ax-150).
- Install starter assembly (see page st-14)
- Install transfer assembly (for 4wd) (see
page tf-75)
- Install drive shaft bearing bracket (for 2wd)
- Install the bracket with the 3 bolts.
Torque: 64 n*m (653 kgf*cm, 47 ft.*Lbf)
- Install drive shaft bearing bracket (for 4wd)
- Install the bracket with the 3 bolts.
Torque: 64 n*m (653 kgf*cm, 47 ft.*Lbf)
- Install engine hanger
- Install the no. 1 And no. 2 Engine hangers.
Torque: 38 n*m (387 kgf*cm, 28 ft.*Lbf)
part no.
- Attach the sling device and the engine with the
chain block.
- Install engine assembly with transaxle
- Lift the engine assembly (with transaxle) with the
chain block.
- Lower the engine out of the vehicle slowly and
carefully.
Notice:
Make sure the engine is clear of all wiring, hoses
and cables.
- Install engine mounting insulator lh
- Install the engine mounting insulator lh with the 4
bolts.
Torque: 95 n*m (969 kgf*cm, 70 ft.*Lbf)
- Install the engine mounting insulator lh with the
through bolt and nut.
Hint:
Install the through bolt by tightening the nut.
Torque: 56 n*m (571 kgf*cm, 41 ft.*Lbf)
- Install engine mounting insulator rh
- Install the engine mounting insulator rh with the 2
bolts and 2 nuts.
Torque: 95 n*m (969 kgf*cm, 70 ft.*Lbf) for bolt
95 N*m (969 kgf*cm, 70 ft.*Lbf) for nut a
52 N*m (530 kgf*cm, 38 ft.*Lbf) for nut b
- Remove engine hanger
- Remove the no. 1 And no. 2 Engine hangers.
- Install engine mounting insulator rr
- Install the engine mounting insulator rr with the 2
nuts and 2 bolts.
Torque: 95 n*m (969 kgf*cm, 70 ft.*Lbf)
- Install the through bolt which is used to secure the
rear engine mounting insulator, into the rear engine
mounting bracket.
Torque: 95 n*m (969 kgf*cm, 70 ft.*Lbf)
- Install engine mounting insulator fr
- Install the engine mounting insulator fr with the 2
bolts.
Torque: 95 n*m (969 kgf*cm, 70 ft.*Lbf)
- Install the through bolt and nut which is used to
secure the front engine mounting bracket fr.
Hint:
Install the through bolt by tightening the nut.
Torque: 145 n*m (1,479 kgf*cm, 107 ft.*Lbf)
- Install propeller shaft assembly (for 4wd)
- Install the propeller shaft (see page pr-5).
- Install front drive shaft assembly
- Install the front drive shaft rh (for 2wd) (see page
ds-32).
- Install the front drive shaft rh (for 4wd) (see page
ds-65).
- Install front exhaust pipe (see page ex-4)
- Connect engine wire
- Install the ground cable with the bolt located near
the starter.
Torque: 13 n*m (133 kgf*cm, 10 ft.*Lbf)
- Connect the ground cable to the clamp located near
the starter.
- Connect the engine wire to the positive (+) battery
terminal with the nut.
Torque: 13 n*m (133 kgf*cm, 10 ft.*Lbf)
- Connect the ground cable connector.
- Connect the 2 engine wire connectors and install
the nut.
- Install the engine room relay block cover.
- Attach the clamp of the engine wire cover.
- Install the engine wire cover to with the bolt.
- Install ecm (see page es-430)
- Install cooler compressor assembly (see
page ac-217)
- Install generator assembly (see page ch-15)
- Install fan and generator v belt (see page
em-7)
- Install front suspension member
reinforcement rh (see page em-7)
- Install transaxle control cable
assembly
- Install the transaxle control cable for u241e (see
page ax-130).
- Install the transaxle control cable for u140f (see
page ax-130).
- Install intake manifold insulator (see page
es-421)
- Install intake manifold (see page es-421)
- Install fuel delivery pipe sub-assembly
(see page fu-13)
- Connect no. 2 Ventilation hose (see page fu-
14)
- Install throttle body assembly (see page
es-413)
- Connect fuel tube (see page fu-14)
- Connect heater water outlet hose
- Connect the heater water outlet hose to the air
conditioner tube.
- Connect heater water inlet hose
- Connect the heater water inlet hose to the air
conditioner tube.
- Connect union to connector tube hose
- Connect the 2 union to connector tube hoses to the
booster vacuum tube.
- Install battery carrier bracket
- Install the battery carrier bracket with the nut and 2
bolts.
Torque: 20 n*m (204 kgf*cm, 15 ft.*Lbf)
- Install battery bracket reinforcement
- Install the battery bracket reinforcement with the 2
bolts.
Torque: 20 n*m (204 kgf*cm, 15 ft.*Lbf)
- Install front battery carrier
- Install the front battery carrier with the 4 bolts.
Torque: 20 n*m (204 kgf*cm, 15 ft.*Lbf)
- Connect the 2 clamps of the engine wire.
- Install air cleaner case sub-assembly
- Connect the air cleaner case to the no. 1 Air cleaner
inlet.
- Install the air cleaner case with the 3 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*Lbf)
- Install air cleaner filter element subassembly
- Install air cleaner cap (see page es-413)
- Install purge vsv (see page ec-16)
- Install radiator reservoir
- Install the reservoir with the 2 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*Lbf)
- Install radiator assembly
- Install the radiator (see page co-32).
- Install battery tray
- Install battery
- Install the battery.
- Install the battery clamp with the bolt and nut.
Torque: 8.5 N*m (87 kgf*cm, 75 in.*Lbf) for bolt
5.0 N*m (51 kgf*cm, 44 in.*Lbf) for nut
- Connect cable to negative battery
terminal
- Add automatic transaxle fluid
- Add automatic transaxle fluid for u241e (2wd) (see
page ax-151).
- Add automatic transaxle fluid for u140f (4wd) (see
page ax-152).
- Check for fuel leaks (see page fu-14)
- Add engine coolant (see page co-6)
- Check for engine coolant leaks
(a) check for engine coolant leaks (see page co-1).
- Check for automatic transaxle fluid
leaks
- Adjust shift lever position
- Adjust the shift lever position for u241e (2wd) (see
page ax-138).
- Adjust the shift lever position for u140f (4wd) (see
page ax-138).
- Install no. 1 Engine cover (see page em-43)
- Install front fender apron rh
- Install no. 2 Engine under cover
- Install no. 1 Engine under cover
- Install front wheel
- Install radiator support opening cover
- Install hood sub-assembly
- Install the hood (see page ed-7).
- Adjust the hood (see page ed-5).
- Inspect and adjust front wheel alignment
- Inspect and adjust the front wheel alignment (see
page sp-3).
- Perform registration
- When replacing the engine assembly, perform
vehicle stability control system recognition in ecm
(see page cc-12).
- Reset memory (for automatic transaxle)
- When replacing the engine assembly, perform the
reset memory procedure (a/t initialization) for
u241e (2wd) (see page ax-18) and for u140f
(4wd) (see page ax-18).
Discharge fuel system pressure (see page
fu-9)
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) batte ...
Other materials:
Inspection
Inspect cylinder head for warpage
Using a precision straightedge and feeler gauge,
measure the warpage of the contact surfaces of the
cylinder block and manifolds.
Maximum warpage:
0.08 Mm (0.0032 In.)
If the warpage is greater than the maximum, replace
the cylinder head sub-a ...
Interior
SRS airbags
Floor mats
Front seats
Rear seats
Head restraints
Seat belts
Console box
Inside lock buttons
Cup holders
Assist grips
Rear seat heater switches*
*: If equipped
Ceiling
"SOS" button*1
Auxiliary box
Moon roof switches*1
Interior lights*2
Personal lights
Electronic sun ...
Making a call
Once a bluetooth® phone is registered, you can make a call
using the following procedure:
Dialing
Display the phone screen.
Select the “dial pad” tab and enter a phone number.
To delete the input phone number, select
.
For the first digit, you can enter
by selecting &nb ...