Toyota RAV4 manuals

Toyota RAV4 Service Manual: Reassembly

  1. Install sliding roof drive cable

Toyota RAV4. Install sliding roof drive cable


  1. Using a screwdriver, slide the sliding roof drive cable sub-assemblies in the direction indicated by the arrow in the illustration to install them.

Hint:

Tape the screwdriver tip before use.

Toyota RAV4. Install sliding roof drive cable


  1. Engage the 2 claws and install the sliding roof drip channel.

Toyota RAV4. Install sliding roof drive cable


  1. Install the 2 sliding roof side stoppers with the 2 screws.

Torque: 2.0 N*m (20 kgf*cm, 18 in.*Lbf)

  1. Adjust fully closed position

Toyota RAV4. Adjust fully closed position


  1. Using a screwdriver, slide the sliding roof drive cable lh and rh to align the matchmarks.

Hint:

Tape the screwdriver tip before use.

  1. Install sunshade trim sub-assembly

Toyota RAV4. Install sunshade trim sub-assembly


  1. Insert the sunshade trim into the sliding roof housing.
  1. Install sliding roof drain hose joint lh

Toyota RAV4. Install sliding roof drain hose joint lh


  1. Install the joint with the screw.

    Torque: 2.0 N*m (20 kgf*cm, 18 in.*Lbf)

  1. Install sliding roof drain hose joint rh

Hint:

Use the same procedures described for the lh side.

  1. Install sliding roof drive gear subassembly

Toyota RAV4. Install sliding roof drive gear subassembly


  1. Install the drive gear with the 2 bolts.

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*Lbf)

Toyota RAV4. Install sliding roof drive gear subassembly


  1. Attach the claw and install the sliding roof drive gear bracket.
Disassembly
Remove sliding roof drive gear subassembly Remove the claw and room light bracket. Remove the 2 bolts and drive gear. Remove sliding roof drain hose joint lh Rem ...

Installation (2005/11-2006/01)
Install sliding roof weatherstrip Install the sliding roof weatherstrip. Position the joint of the weatherstrip at the rear center. Align the marks on the weatherstrip with the ...

Other materials:

Propeller shaft assembly
Components Removal Remove propeller shaft with center bearing shaft assembly Remove the 2 bolts and 2 adjusting washers, and disconnect the propeller with center bearing shaft. Notice: During the removal, do not exert excessive force on the universal joint. When r ...

Inspection
Inspect crankshaft position sensor Measure the resistance of the sensor. Standard resistance Notice: Cold and hot mean the temperature of the coils themselves. Cold is from -10 to 50°c (14 to 122°f) and hot is from 50 to 100°c (122 to 212°f). If the result is not as specif ...

Installation (2005/11-2006/01)
Install abs and traction actuator assembly with bracket Notice: Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid. Install the actuator with bracket with the 3 nuts. Torque: 19 n*m (194 kgf*cm, 14 ft.*Lbf) Hint: The nuts shou ...

© 2011-2024 Copyright www.trav4.net