Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly

  1. Install sliding roof drive cable

Toyota RAV4. Install sliding roof drive cable


  1. Using a screwdriver, slide the sliding roof drive cable sub-assemblies in the direction indicated by the arrow in the illustration to install them.

Hint:

Tape the screwdriver tip before use.

Toyota RAV4. Install sliding roof drive cable


  1. Engage the 2 claws and install the sliding roof drip channel.

Toyota RAV4. Install sliding roof drive cable


  1. Install the 2 sliding roof side stoppers with the 2 screws.

Torque: 2.0 N*m (20 kgf*cm, 18 in.*Lbf)

  1. Adjust fully closed position

Toyota RAV4. Adjust fully closed position


  1. Using a screwdriver, slide the sliding roof drive cable lh and rh to align the matchmarks.

Hint:

Tape the screwdriver tip before use.

  1. Install sunshade trim sub-assembly

Toyota RAV4. Install sunshade trim sub-assembly


  1. Insert the sunshade trim into the sliding roof housing.
  1. Install sliding roof drain hose joint lh

Toyota RAV4. Install sliding roof drain hose joint lh


  1. Install the joint with the screw.

    Torque: 2.0 N*m (20 kgf*cm, 18 in.*Lbf)

  1. Install sliding roof drain hose joint rh

Hint:

Use the same procedures described for the lh side.

  1. Install sliding roof drive gear subassembly

Toyota RAV4. Install sliding roof drive gear subassembly


  1. Install the drive gear with the 2 bolts.

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*Lbf)

Toyota RAV4. Install sliding roof drive gear subassembly


  1. Attach the claw and install the sliding roof drive gear bracket.
Disassembly
Remove sliding roof drive gear subassembly Remove the claw and room light bracket. Remove the 2 bolts and drive gear. Remove sliding roof drain hose joint lh Rem ...

Installation (2005/11-2006/01)
Install sliding roof weatherstrip Install the sliding roof weatherstrip. Position the joint of the weatherstrip at the rear center. Align the marks on the weatherstrip with the ...

Other materials:

Cargo and luggage
Take notice of the following information about storage precautions, cargo capacity and load: Capacity and distribution Cargo capacity depends on the total weight of the occupants. (Cargo capacity) = (total load capacity) ƒ{ (total weight of occupants) Steps for determining correct load l ...

Second brake piston
Components Disassembly Remove 2nd brake piston return spring sub-assembly Place sst on the return spring and compress. Using a screwdriver, pry out the snap ring. Remove the piston return spring. Inspect 2nd brake piston return spring sub-assembly (see page ax-223) ...

Replacement
discharge refrigerant from refrigeration system Start up the engine. Turn the a/c switch on. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component int ...

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