Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install evaporator temperature sensor
Notice:
If reusing the evaporator, do not insert the sensor to
a location where the sensor was previously inserted.
Insert the sensor within range c shown in the
illustration.
- Install the evaporator temperature sensor as shown
in the illustration.

- Install no. 1 Cooler evaporator subassembly

- Install the cooler thermistor and cooler evaporator
on the case.
- Attach the temperature sensor clamp.

- Attach the 2 claws to install the cover.
- Install the 4 screws.
- Install cooler expansion valve

- Sufficiently apply compressor oil to 2 new o-rings
and the fitting surface of the hose joint.
Compressor oil:
nd-oil 8 or equivalent
- Install the 2 o-rings to the cooler evaporator.
- Install the cooler expansion valve.
- Using a 4 mm hexagon wrench, install the a/c tube
with the 2 hexagon bolts.
Torque: 3.5 N*m (35 kgf*cm, 30 in.*Lbf)
- Install heater radiator unit sub-assembly

- Install the heater radiator with the clamp and screw.
- Install airmix damper control cable subassembly
(for manual air conditioning system)

- Attach the 3 claws to install the cable.
- Install mode control cable assembly (for manual air conditioning
system)

- Attach the 3 claws to install the cable.

- Attach the evaporator case to the blower case.
- Install the cable with the 3 screws.
- Install air mix control servo motor

- Install the air mix control servo motor with the 3
screws and connect the connector.
- Install air outlet control servo motor

- Install the air outlet control servo motor with the 3
screws and connect the connector.

- Attach the evaporator case to the blower case.
- Install the 3 screws.
- Install air duct

- Attach the 2 claws and install the air duct.
- Install no. 3 Heater to register duct

- Attach the 6 claws and install the heater to register
duct.
Remove no. 3 Heater to register duct
Detach the 6 claws and remove the heater to
register duct.
Remove air duct
Detach the 2 claws and remove the air duct.
Remove ...
Install air conditioner unit assembly
Install the a/c unit with the bolt and nut.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
Install instrument panel reinforcement
Install th ...
Other materials:
Installing child restraints
Follow the child restraint system manufacturer’s instructions.
Firmly secure child restraints to the seats using the latch
anchors or a seat belt. Attach the top tether strap when installing
a child restraint.
The lap/shoulder belt can be used if your child restraint system
is not compati ...
No signal from transmitter id
Description
The tire pressure warning valve and transmitter constantly sends radio waves
to the tire pressure warning
ecu.
Under the following conditions, the tire pressure warning antenna and receiver
is unable to receive the
signals from the tire pressure warning valve and transmitte ...
Battery current sensor
On-vehicle inspection
Check battery current sensor assembly
Measure the resistance of the sensor.
Standard resistance
If the result is not as specified, replace the sensor
assembly.
Measure the resistance of the sensor.
Standard resistance
If the result is not as specified, ...