Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install evaporator temperature sensor
Notice:
If reusing the evaporator, do not insert the sensor to
a location where the sensor was previously inserted.
Insert the sensor within range c shown in the
illustration.
- Install the evaporator temperature sensor as shown
in the illustration.
- Install no. 1 Cooler evaporator subassembly
- Install the cooler thermistor and cooler evaporator
on the case.
- Attach the temperature sensor clamp.
- Attach the 2 claws to install the cover.
- Install the 4 screws.
- Install cooler expansion valve
- Sufficiently apply compressor oil to 2 new o-rings
and the fitting surface of the hose joint.
Compressor oil:
nd-oil 8 or equivalent
- Install the 2 o-rings to the cooler evaporator.
- Install the cooler expansion valve.
- Using a 4 mm hexagon wrench, install the a/c tube
with the 2 hexagon bolts.
Torque: 3.5 N*m (35 kgf*cm, 30 in.*Lbf)
- Install heater radiator unit sub-assembly
- Install the heater radiator with the clamp and screw.
- Install airmix damper control cable subassembly
(for manual air conditioning system)
- Attach the 3 claws to install the cable.
- Install mode control cable assembly (for manual air conditioning
system)
- Attach the 3 claws to install the cable.
- Attach the evaporator case to the blower case.
- Install the cable with the 3 screws.
- Install air mix control servo motor
- Install the air mix control servo motor with the 3
screws and connect the connector.
- Install air outlet control servo motor
- Install the air outlet control servo motor with the 3
screws and connect the connector.
- Attach the evaporator case to the blower case.
- Install the 3 screws.
- Install air duct
- Attach the 2 claws and install the air duct.
- Install no. 3 Heater to register duct
- Attach the 6 claws and install the heater to register
duct.
Remove no. 3 Heater to register duct
Detach the 6 claws and remove the heater to
register duct.
Remove air duct
Detach the 2 claws and remove the air duct.
Remove ...
Install air conditioner unit assembly
Install the a/c unit with the bolt and nut.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
Install instrument panel reinforcement
Install th ...
Other materials:
On-vehicle inspection
Inspect refrigerant pressure with
manifold gauge set
This method uses a manifold gauge set to locate
problem areas. Read the manifold gauge pressure
when these conditions are established. Test
conditions:
Temperature at the air inlet is 30 to 35°c (86 to
95°f).
Engine is ...
Adjusting the mirror
â– Adjusting the mirror height
The height of the rear view mirror
can be adjusted to suit your
driving posture.
Change to optical mirror mode,
adjusting the height of the rear
view mirror by moving it up and
down.
â– Display settings (digital
mirror mode)
Settings of the display in the digital
m ...
Alarm
The alarm uses light and
sound to give an alert when
an intrusion is detected.
The alarm is triggered in the
following situations when
the alarm is set:
Vehicles without smart key
system: A locked door is
unlocked or opened in any
way other than using the
wireless remote control or
key. (The ...