Toyota RAV4 Service Manual: Reassembly
- Install evaporator temperature sensor
Notice:
If reusing the evaporator, do not insert the sensor to
a location where the sensor was previously inserted.
Insert the sensor within range c shown in the
illustration.
- Install the evaporator temperature sensor as shown
in the illustration.

- Install no. 1 Cooler evaporator subassembly

- Install the cooler thermistor and cooler evaporator
on the case.
- Attach the temperature sensor clamp.

- Attach the 2 claws to install the cover.
- Install the 4 screws.
- Install cooler expansion valve

- Sufficiently apply compressor oil to 2 new o-rings
and the fitting surface of the hose joint.
Compressor oil:
nd-oil 8 or equivalent
- Install the 2 o-rings to the cooler evaporator.
- Install the cooler expansion valve.
- Using a 4 mm hexagon wrench, install the a/c tube
with the 2 hexagon bolts.
Torque: 3.5 N*m (35 kgf*cm, 30 in.*Lbf)
- Install heater radiator unit sub-assembly

- Install the heater radiator with the clamp and screw.
- Install airmix damper control cable subassembly
(for manual air conditioning system)

- Attach the 3 claws to install the cable.
- Install mode control cable assembly (for manual air conditioning
system)

- Attach the 3 claws to install the cable.

- Attach the evaporator case to the blower case.
- Install the cable with the 3 screws.
- Install air mix control servo motor

- Install the air mix control servo motor with the 3
screws and connect the connector.
- Install air outlet control servo motor

- Install the air outlet control servo motor with the 3
screws and connect the connector.

- Attach the evaporator case to the blower case.
- Install the 3 screws.
- Install air duct

- Attach the 2 claws and install the air duct.
- Install no. 3 Heater to register duct

- Attach the 6 claws and install the heater to register
duct.
Remove no. 3 Heater to register duct
Detach the 6 claws and remove the heater to
register duct.
Remove air duct
Detach the 2 claws and remove the air duct.
Remove ...
Install air conditioner unit assembly
Install the a/c unit with the bolt and nut.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
Install instrument panel reinforcement
Install th ...
Other materials:
Bluetooth® phone
settings
You can adjust the hands-free system to your desired settings.
“Phone/message settings” screen
To display the screen shown below, press the “setup” button, and
select “phone” on the “setup” screen.
Set the phone connection
Setting the sound
Contact/call history settings
...
Hood
Safety information
Warning
Improperly executed work in the engine compartment
can damage vehicle components and
impair vehicle functions. There is a risk of an
accident and damage to property. Have work in
the engine compartment performed by a dealer's
service center or another qualified service
cen ...
Camshaft position sensor "a" circuit (bank 1 or single sensor)
Description
The camshaft position (cmp) sensor consists of a magnet and an iron core
which is wrapped with copper
wire, and is installed onto the cylinder head. When the camshaft rotates, each
of 3 teeth on the camshaft
passes through the cmp sensor. This activates the internal magnet in ...