Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation
- Install air conditioner unit assembly

- Install the a/c unit with the bolt and nut.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Install instrument panel reinforcement
- Install the instrument panel reinforcement with the 6
bolts.
Torque: 20 n*m (204 kgf*cm, 15 ft.*Lbf)

- Install the 3 bolts.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)

- Install the 4 bolts and connect the ground wire.

- Attach the 12 clamps.

- Install drain cooler hose

- Install the drain hose.
- Install air conditioning amplifier assembly

- Install the a/c amplifier with the screw.
- Connect the connector.

- Attach the 2 clamps to the amplifier.
- Install air duct

- Attach the 2 claws and install the air duct.
- Install rear air duct

- Attach the 3 claws and install the air duct rear.

- Attach the 2 clamps and install the wire harness.
- Install no. 1 Instrument panel brace subassembly

- Install the instrument panel brace with the bolt, nut
and screw.
- Install the clamp and connect the wire harness.


- Reposition the floor carpet.
- Install defroster nozzle assembly

- Attach the 3 claws and install the defroster nozzle
assembly lower.
- Install lower instrument panel
- Install the lower instrument panel (see page ip-23).
- Install upper instrument panel
- Install the upper instrument panel (see page ip-9).
- Install steering column assembly
- Install the steering column (see page sr-19).
- Connect heater water outlet hose
- Connect the water hose and attach the clip.

- Connect heater water inlet hose
Hint:
Use the same procedures described for the water outlet
hose.
- Connect tube sub-assembly

- Remove the attached vinyl tape from the pipe.
- Sufficiently apply compressor oil to new 2 o-rings
and the fitting surface of the suction tube and liquid
tube.
Compressor oil:
nd-oil 8 or equivalent
- Install the 2 o-rings on the suction tube and liquid
tube.
- Connect the suction tube and liquid tube.
Hint:
After the connection, check that the claw of the
piping clamp is engaged.
- Install the plate with the bolt.
Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)
- Connect cable to negative battery
terminal
- Check srs warning light
- Check the srs warning light (see page rs-37).
- Replace engine coolant
refer to the following procedures (see page co-6).
- Charge refrigerant (see page ac-172)
- Warm up engine (see page ac-173)
- Check for engine coolant leaks
- Check for leakage of refrigerant (see
page ac-173)
Install evaporator temperature sensor
Notice:
If reusing the evaporator, do not insert the sensor to
a location where the sensor was previously inserted.
Insert the sensor within range c sh ...
Components
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent ai ...
Other materials:
Engine immobilizer system
The vehicle's keys have
built-in transponder chips
that prevent the engine from
starting if a key has not
been previously registered
in the vehicle's on-board
computer.
Never leave the keys inside
the vehicle when you leave
the vehicle.
This system is designed to
help prevent vehicle theft but
does ...
Installation (2006/01- )
Install front drive shaft assembly lh
Coat the spline of the inboard joint shaft with gear
oil.
Align the shaft splines and tap in the drive shaft with
a brass bar and hammer.
Notice:
Set the snap ring with the opening side facing
downwards.
Be careful not to damage the ...
How to proceed with troubleshooting
Hint:
Use these procedures to troubleshoot the key reminder
warning system.
*: Use the intelligent tester.
Vehicle brought to workshop
Inspect battery voltage
Standard voltage:
11 to 14 v
Hint:
If the voltage is below 11 v, recharge or replace the battery
before proceedi ...