Toyota RAV4 (XA40) 2013-2018 Service Manual: Disassembly
- Remove no. 3 Heater to register duct
- Detach the 6 claws and remove the heater to register duct.
- Remove air duct
- Detach the 2 claws and remove the air duct.
- Remove air outlet control servo motor
- Remove the 3 screws.
- Detach the evaporator case from the blower case.
- Remove air mix control servo motor
- Remove the 3 screws and disconnect the connector.
- Remove the air mix control servo motor.
- Remove mode control cable assembly (for manual air conditioning system)
- Remove the 3 screws.
- Detach the evaporator case from the blower case.
- Detach the 3 claws and remove the cable.
- Repair airmix damper control cable subassembly (for manual air conditioning system)
- Detach the 3 claws and remove the cable.
- Remove heater radiator unit sub-assembly
- Detach the screw and remove the clamp.
- Remove the heater radiator unit.
- Remove cooler expansion valve
- Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.
- Remove the cooler expansion valve and 2 o-rings from the cooler evaporator.
- Remove no. 1 Cooler evaporator subassembly
- Remove the 4 screws.
- Detach the 2 claws and remove the cover.
- Detach the cooler thermistor clamp.
- Remove the cooler thermistor and cooler evaporator from the case.
- Remove evaporator temperature sensor
- Disconnect the cooler thermistor clamp from the cooler evaporator.
Removal
Discharge refrigerant from
refrigeration system (see page ac-172)
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the ...
Reassembly
Install evaporator temperature sensor
Notice:
If reusing the evaporator, do not insert the sensor to
a location where the sensor was previously inserted.
Insert the sensor within range c sh ...
Other materials:
Data list / active test
Active test
Hint:
Performing the intelligent tester active test allows
relay, vsv, actuator and other items to be operated
without removing any parts. Performing the active
test early in troubleshooting is one way to save time.
The data list can be displayed during the active
test.
...
Data list / active test
Read data list
Hint:
Using the intelligent tester's data list allows switch,
sensor, actuator and other item values to be read without
out removing any parts. Reading the data list early in
troubleshooting is one way to save time.
Connect the intelligent tester (with can vim) to the
...
Defogging the windshield
Set the air outlet selector dial to
position.
Set the outside/recirculated air
mode button to outside air mode if
recirculated air mode is used.
Perform the following operations accordingly:
To adjust the fan speed, turn the fan speed control dial.
To adjust the temperat ...
