Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly

  1. Remove no. 3 Heater to register duct

Toyota RAV4. Remove no. 3 Heater to register duct


  1. Detach the 6 claws and remove the heater to register duct.
  1. Remove air duct

Toyota RAV4. Remove air duct


  1. Detach the 2 claws and remove the air duct.
  1. Remove air outlet control servo motor

Toyota RAV4. Remove air outlet control servo motor


  1. Remove the 3 screws.
  2. Detach the evaporator case from the blower case.

Toyota RAV4. Remove air outlet control servo motor


  1. Remove air mix control servo motor

Toyota RAV4. Remove air mix control servo motor


  1. Remove the 3 screws and disconnect the connector.
  2. Remove the air mix control servo motor.
  1. Remove mode control cable assembly (for manual air conditioning system)

Toyota RAV4. Remove mode control cable assembly (for manual air conditioning system)


  1. Remove the 3 screws.
  2. Detach the evaporator case from the blower case.

Toyota RAV4. Remove mode control cable assembly (for manual air conditioning system)


  1. Detach the 3 claws and remove the cable.
  1. Repair airmix damper control cable subassembly (for manual air conditioning system)

Toyota RAV4. Repair airmix damper control cable subassembly (for manual air conditioning system)


  1. Detach the 3 claws and remove the cable.
  1. Remove heater radiator unit sub-assembly

Toyota RAV4. Remove heater radiator unit sub-assembly


  1. Detach the screw and remove the clamp.
  2. Remove the heater radiator unit.
  1. Remove cooler expansion valve

Toyota RAV4. Remove cooler expansion valve


  1. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.
  2. Remove the cooler expansion valve and 2 o-rings from the cooler evaporator.
  1. Remove no. 1 Cooler evaporator subassembly

Toyota RAV4. Remove no. 1 Cooler evaporator subassembly


  1. Remove the 4 screws.
  2. Detach the 2 claws and remove the cover.

Toyota RAV4. Remove no. 1 Cooler evaporator subassembly


  1. Detach the cooler thermistor clamp.
  2. Remove the cooler thermistor and cooler evaporator from the case.
  1. Remove evaporator temperature sensor

Toyota RAV4. Remove evaporator temperature sensor


  1. Disconnect the cooler thermistor clamp from the cooler evaporator.
Removal
Discharge refrigerant from refrigeration system (see page ac-172) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the ...

Reassembly
Install evaporator temperature sensor Notice: If reusing the evaporator, do not insert the sensor to a location where the sensor was previously inserted. Insert the sensor within range c sh ...

Other materials:

Making a phone call
To enter the “phone” mode, press the off-hook switch. Making a phone call Dialing by inputting a name Speed dialing Dialing by entering the number Dialing from call histories Receiving a phone call Answering the phone Refusing the call Operations during a call Transfer ...

Reassembly
Hint: When installing the ornament plate and emblem, heat the radiator grille, ornament plate and emblem using a heat light. Standard heating temperature  Notice: Do not heat the radiator grille, ornament plate and emblem excessively. Install radiator grille emblem Attach ...

Tilting up and down
Tilts the moon roof up* Tilts the moon roof down* *: Lightly press either end of the moon roof switch to stop the moon roof partway. The moon roof can be operated when Vehicles without a smart key system The engine switch is in the “on” position. Vehicles with a smart k ...

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