Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly

  1. Remove no. 3 Heater to register duct

Toyota RAV4. Remove no. 3 Heater to register duct


  1. Detach the 6 claws and remove the heater to register duct.
  1. Remove air duct

Toyota RAV4. Remove air duct


  1. Detach the 2 claws and remove the air duct.
  1. Remove air outlet control servo motor

Toyota RAV4. Remove air outlet control servo motor


  1. Remove the 3 screws.
  2. Detach the evaporator case from the blower case.

Toyota RAV4. Remove air outlet control servo motor


  1. Remove air mix control servo motor

Toyota RAV4. Remove air mix control servo motor


  1. Remove the 3 screws and disconnect the connector.
  2. Remove the air mix control servo motor.
  1. Remove mode control cable assembly (for manual air conditioning system)

Toyota RAV4. Remove mode control cable assembly (for manual air conditioning system)


  1. Remove the 3 screws.
  2. Detach the evaporator case from the blower case.

Toyota RAV4. Remove mode control cable assembly (for manual air conditioning system)


  1. Detach the 3 claws and remove the cable.
  1. Repair airmix damper control cable subassembly (for manual air conditioning system)

Toyota RAV4. Repair airmix damper control cable subassembly (for manual air conditioning system)


  1. Detach the 3 claws and remove the cable.
  1. Remove heater radiator unit sub-assembly

Toyota RAV4. Remove heater radiator unit sub-assembly


  1. Detach the screw and remove the clamp.
  2. Remove the heater radiator unit.
  1. Remove cooler expansion valve

Toyota RAV4. Remove cooler expansion valve


  1. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.
  2. Remove the cooler expansion valve and 2 o-rings from the cooler evaporator.
  1. Remove no. 1 Cooler evaporator subassembly

Toyota RAV4. Remove no. 1 Cooler evaporator subassembly


  1. Remove the 4 screws.
  2. Detach the 2 claws and remove the cover.

Toyota RAV4. Remove no. 1 Cooler evaporator subassembly


  1. Detach the cooler thermistor clamp.
  2. Remove the cooler thermistor and cooler evaporator from the case.
  1. Remove evaporator temperature sensor

Toyota RAV4. Remove evaporator temperature sensor


  1. Disconnect the cooler thermistor clamp from the cooler evaporator.
Removal
Discharge refrigerant from refrigeration system (see page ac-172) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the ...

Reassembly
Install evaporator temperature sensor Notice: If reusing the evaporator, do not insert the sensor to a location where the sensor was previously inserted. Insert the sensor within range c sh ...

Other materials:

Reassembly
Caution: Wear protective gloves. Sharp areas on the seatback frame, seat cushion frame and reclining adjuster may injure your hands. Hint: A bolt without a torque specification is shown in the standard bolt chart (see page ss-2). Install rear seat cover lh Attach the 2 claws to i ...

Hydraulic test
Measure line pressure Notice: Perform the test at the normal operating atf temperature: 50 to 80°c (122 to 176°f). The line pressure test should always be performed with at least 2 people. One person should observe the condition of the wheels or wheel chocks while the other ...

Components
...

© 2011-2024 Copyright www.trav4.net