Toyota RAV4 (XA40) 2013-2018 Service Manual: Removal
- Discharge refrigerant from refrigeration system (see page ac-172)
- Disconnect cable from negative battery terminal
Caution:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
- Remove tube sub-assembly
- Remove the bolt.
- Remove plate, as shown in the illustration.
- Disconnect the suction tube and liquid tube.
Notice:
- Do not use a screwdriver or similar tool to disconnect the tube.
- Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
- Remove the 2 o-rings from the suction tube and liquid tube.
- Disconnect inlet heater water hose
- Using pliers, grip the claws of the clip and slide the clip.
- Disconnect the heater water inlet hose.
- Disconnect outlet heater water hose
Hint:
Disconnection of the heater water outlet hose is the same as for the heater water inlet hose.
- Remove steering column assembly
- Remove the steering column (see page sr-11).
- Remove upper instrument panel
- Remove the upper instrument panel (see page ip- 4).
- Remove lower instrument panel
- Remove the lower instrument panel (see page ip- 16).
- Remove defroster nozzle assembly
- Detach the 3 claws and remove the defroster nozzle assembly.
- Remove no. 1 Instrument panel brace subassembly
- Fold the floor carpet back.
- Disconnect the clamp and disconnect the wire harness.
- Remove the bolt, nut, screw, and instrument panel brace.
- Remove air duct rear
- Disconnect the 2 clamps and disconnect the wire harness.
- Detach the 3 claws and remove the air duct rear.
- Remove air duct
- Detach the 2 claws and remove the air duct.
- Remove air conditioning amplifier assembly
- Detach the 2 clamps.
- Disconnect the connector.
- Remove the screw and amplifier.
- Remove drain cooler hose
- Remove the drain hose.
- Remove instrument panel reinforcement
- Disconnect the 12 clamps.
- Remove the 4 bolts and disconnect the ground wire.
- Remove the 3 bolts.
- Remove the 6 bolts and instrument panel reinforcement.
- Remove air conditioner unit assembly
- Remove the bolt, nut and a/c unit.
Components
...
Disassembly
Remove no. 3 Heater to register duct
Detach the 6 claws and remove the heater to
register duct.
Remove air duct
Detach the 2 claws and remove the air duct.
Remove ...
Other materials:
Inspection
Inspect cylinder head for warpage
Using a precision straightedge and feeler gauge,
measure the warpage of the contact surfaces of the
cylinder block and manifolds.
Maximum warpage:
0.08 Mm (0.0032 In.)
If the warpage is greater than the maximum, replace
the cylinder head sub-a ...
Terminals of ecu (2006/01- )
Check air conditioning amplifier
Measure the voltage and resistance of the
connectors.
Hint:
Check from the rear of the connector while it is
connected to the air conditioning amplifier.
Hint:
*: For 2gr-fe
Using an oscilloscope, check waveform 1.
A/c compressor* ...
Air conditioning control assembly (for manual air conditioning system)
Components
Removal
Disconnect cable from negative battery
terminal
Notice:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
Remove no. 2 Instrument cluster finish
panel center ...
