Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation

- Install no. 2 Chain sub-assembly
- Set the crankshaft key in the left horizontal position.
- Turn the cutout of the drive shaft so that it faces
upward.

- Align the yellow mark links with the timing marks of
each gear as shown in the illustration.
- Install the sprockets onto the crankshaft and oil
pump shaft with the chain wrapped on the gears.
- Temporarily tighten the oil pump drive shaft sprocket
with the nut.
- Insert the damper spring into the adjusting hole, and
then install the chain tensioner plate with the bolt.
Torque: 12 n*m (122 kgf*cm, 9 ft.*Lbf)

- Align the adjusting hole of the oil pump drive shaft
sprocket with the groove of the oil pump.
- Insert a 4 mm diameter bar into the adjusting hole of
the oil pump drive shaft gear to lock the gear in
position, and then tighten the nut.
Torque: 29.5 N*m (301 kgf*cm, 22 ft.*Lbf)
- Install crankshaft timing sprocket

- Install no. 1 Chain vibration damper

- Install the chain vibration damper with the 2 bolts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
- Install chain sub-assembly

- Set the no. 1 Cylinder to tdc/compression.
- Turn the camshafts with a wrench (using the
hexagonal lobe) to align the timing marks of the
camshaft timing gear with each timing mark
located on the no. 1 And no. 2 Bearing caps as
shown in the illustration.

- Using the crankshaft pulley bolt, turn the
crankshaft to position the key on the crankshaft
upward.

- Install the chain onto the crankshaft timing sprocket
with the gold or orange mark link aligned with the
timing mark on the crankshaft.

- Using sst and a hammer, tap in the crankshaft
timing sprocket.
Sst 09309-37010

- Align the gold or yellow links with each timing mark
located on the camshaft timing gear and sprocket,
then install the chain.
- Install chain tensioner slipper

- Install the chain tensioner slipper with the bolt.
Torque: 19 n*m (194 kgf*cm, 14 ft.*Lbf)
- Install timing chain guide
- Install the timing chain guide with the bolt.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)

- Install no. 1 Crankshaft position sensor plate

- Install the sensor plate with the "f" mark facing
forward.
- Install timing chain cover sub-assembly

- Remove any old packing material and be careful not
to drop any oil on the contact surfaces of the timing
chain cover, cylinder head and cylinder block.
- Apply seal packing (diameter 4.0 To 4.5 Mm (0.157
To 0.177 In.)) As shown in the illustration.

Seal packing:
Toyota genuine seal packing block, three
bond 1207b or equivalent
Notice:
- Remove any oil from the contact surface.
- Install the chain cover within 3 minutes of
applying seal packing.
- Do not add engine oil for at least 2 hours after
installing the chain cover.
- Apply a continuous bead of seal packing as shown
in the illustration.
Seal packing:
Toyota genuine seal packing block, three
bond 1207b or equivalent
Notice:
- Remove any oil from the contact surface.
- Install the chain cover within 3 minutes of
applying seal packing.
- Do not add engine oil for at least 2 hours after
installing the chain cover.


- Install the timing chain cover with the 12 bolts and 2
nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf) for bolt a
25 N*m (255 kgf*cm, 18 ft.*Lbf) for bolt b
55 N*m (561 kgf*cm, 41 ft.*Lbf) for bolt c
11 N*m (112 kgf*cm, 8 ft.*Lbf) for nut
Hint:
Bolt length:

- Using an e10 "torx" socket, install the stud bolt for
the v-ribbed belt tensioner
Torque: 21.5 N*m (219 kgf*cm, 16 ft.*Lbf)
- Install no. 1 Chain tensioner assembly

- Release the ratchet pawl, then fully push in the
plunger and hook the hook to the pin so that the
plunger is in the position shown in the illustration.

- Install a new gasket and the chain tensioner with the
2 nuts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)
Notice:
When installing the chain tensioner, set the
hook again if the hook releases the plunger.
- Install v-ribbed belt tensioner assembly

- Install the v-ribbed belt tensioner with the bolt and
nut.
Torque: 59.5 N*m (607 kgf*cm, 44 ft.*Lb
f)
Notice:
Do not lift the engine more than necessary.
- Install engine mounting bracket rh
- Install the engine mounting bracket rh with the 3
bolts.

Torque: 55 n*m (561 kgf*cm, 41 ft.*Lbf)
- Install crankshaft pulley

- Using sst, fix the pulley in place and tighten the
bolt.
Sst 09213-54015 (91651-60855), 09330-00021
torque: 180 n*m (1,835 kgf*cm, 133 ft.*Lbf)
- Turn the crankshaft counterclockwise, then
disconnect the plunger knock pin from the hook.

- Turn the crankshaft clockwise, then check that the
plunger is extended.

- Remove any old packing material and be careful not
to drop any oil on the contact surfaces of the
cylinder block and oil pan.
- Apply a continuous bead of seal packing (diameter
3.0 To 4.0 Mm (0.118 To 0.157 In.)) As shown in the
illustration.
Seal packing:
toyota genuine seal packing block, three
bond 1207b or equivalent
Notice:
- Remove any oil from the contact surface.
- Install the oil pan within 3 minutes of applying
seal packing.
- Do not add engine oil for at least 2 hours after
installing the oil pan.
- install the oil pan to the cylinder block.

- Uniformly tighten the 12 bolts and 2 nuts in the
sequence shown in the illustration.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf)

- Place a transmission jack underneath the engine,
then put a wooden block on the jack.
- Remove the chain block and sling device.
- Remove the no. 1 And no. 2 Engine hangers.

- Install crankshaft position sensor (see
page es-402)
- Install cylinder head cover sub-assembly
- Remove any old packing material from the contact
surface.
- Apply seal packing to the 2 locations shown in the
illustration.
Seal packing:
toyota genuine seal packing block, three
Bond 1207b or equivalent
Notice:
- Remove any oil from the contact surface.
- Install the oil pan within 3 minutes of applying
seal packing.
- Do not add engine oil for at least 2 hours after
installing the oil pan.

- Install the cylinder head cover with the 8 bolts and 2
nuts.
Torque: 11 n*m (112 kgf*cm, 8 ft.*Lbf) for bolt a
14 N*m (143 kgf*cm, 10 ft.*Lbf) for bolt b
11 N*m (112 kgf*cm, 8 ft.*Lbf) for nut

- Install the 2 engine wires with the 2 bolts.
Torque: 8.4 N*m (86 kgf*cm, 74 in.*Lbf)

- Connect the 2 ventilation hoses to the cylinder head
cover.

- Install spark plug (see page em-16)
- Install ignition coil assembly (see page ig-9)
- Install idler pulley

- Install the idler pulley with the 2 bolts.
Torque: 60 n*m (612 kgf*cm, 44 ft.*Lbf)
- Install engine mounting insulator rh

- Install the engine mounting insulator rh with the 4
bolts and 2 nuts.
Torque: 95 n*m (969 kgf*cm, 70 ft.*Lbf) for bo
95 N*m (969 kgf*cm, 70 ft.*Lbf) for nut a
52 N*m (530 kgf*cm, 38 ft.*Lbf) for nut b
- Connect the 2 clamps of the engine wire.
- Install the wire harness protector with the bolt.

- Install engine mounting insulator fr

- Install the engine mounting insulator fr with the 2
bolts.
Torque: 95 n*m (969 kgf*cm, 70 ft.*Lbf)
- Install the through bolt and nut.
Torque: 145 n*m (1,479 kgf*cm, 107 ft.*Lbf)

Hint:
Install the bolt which is used to secure the front
engine mounting bracket fr.
- Install radiator reservoir

- Install the radiator reservoir with the 2 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*Lbf)
- Install generator assembly (see page ch-15)
- Install fan and generator v belt (see page
em-7)
- Install front suspension member
reinforcement rh (see page em-7)
- Install front exhaust pipe (see page ex-4)
- Add engine oil (see page lu-4)
- Connect cable to negative battery
terminal
- Check for engine oil leaks
- Check for exhaust gas leaks
- Install no. 1 Engine cover

- Install the engine cover with the 2 nuts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*Lbf)
- Install front fender apron rh
- Install no. 1 Engine under cover
- Install front wheel rh
- Install radiator support opening cover
Replace timing chain cover oil seal
Using a screwdriver and hammer, tap out the oil
seal.
Place the oil seal retainer on wooden blocks.
Apply multi-purpose grease to the lip of a ne ...
Other materials:
Customize parameters
Customizing function with intelligent
tester (reference)
Hint:
The following item can be customized.
Notice:
When the customer requests a change in a
function, first make sure that the function can be
customized.
Make a note of the current settings before
customizing.
When tr ...
Evaporative emission leak detection pump
Dtc summary
Hint:
The leak detection pump is built into the canister pump module.
Description
The description can be found in the evap (evaporative emission) system (see
page es-335).
Inspection procedure
Refer to the evap system (see page es-340).
Monitor description
5 Hours* afte ...
Transmission fluid temperature sensor "A" performance
Description
Refer to dtc p0710 (see page ax-46).
Monitor description
This dtc indicates that there is a problem with output from the atf
temperature sensor and that the
sensor itself is defective. The atf temperature sensor converts the atf
temperature to an electrical
resistance v ...