Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation

- Install throttle body
- Install a new gasket onto the intake manifold.
- Install the throttle body and fuel pipe clamp with the
4 bolts.

Torque: 30 n*m (305 kgf*cm, 22 ft.*Lbf)
- Connect the fuel tube into the clamp.
- Connect the wire harness clamp.
- Connect the throttle position sensor and control
motor connector.
- Connect the no. 1 Throttle body hose to the throttle
body
- Connect the no. 2 Water by-pass hose to the throttle
body.
- Connect the water by-pass hose to the throttle body.
- Connect the purge line hose to the throttle body.

- Install air cleaner cap

- Install the air cleaner filter element onto the air
cleaner case.
- Insert the hinge part of the air cleaner cap into the
air cleaner case, then hang the 2 hook clamps.

- Align the matchmarks of the no. 1 Air cleaner hose
and throttle body, and then connect the air cleaner
hose no. 1 To the throttle body and unfasten the no.
1 Air cleaner hose clamp.
Notice:
Make sure that the hose clamp is at the correct
angle.

- Connect the purge line hose to the clamp.
- Connect the no. 2 Ventilation hose to the air cleaner
hose.

- Install the 4 wire harness clamps.
- Connect the mass air flow meter connector.
- Connect cable to negative battery
terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leakage (see page co-1)
- Install no. 1 Engine cover

- Install the cover with the 2 nuts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*Lbf)
Inspect throttle body
Measure the resistance of the throttle control motor.
Standard resistance
If the result is not as specified, replace the throttle
body. ...
Other materials:
Skid control sensor (for 2wd)
Components
Removal
Hint:
Use the same procedures for the lh side and rh side.
The procedures listed below are for the lh side.
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery termin ...
Installation
Notice:
Do not heat the vehicle body, emblem and name plate
excessively.
Hint:
When installing the emblem and name plate, heat the vehicle
body, emblem and name plate using a heat light.
Standard heating temperature
Install no. 4 Back door name plate (for 4wd)
Clean the vehicle body ...
Disassembly
Remove idler pulley (see page em-23)
Remove oil dipstick
Remove oil dipstick guide (see page em-57)
Remove manifold stay (see page em-57)
Remove no. 2 Manifold stay (see page em-58)
Remove no. 1 Exhaust manifold heat
insulator (see page em-58)
Remove exhaust manifold converter subas ...