Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation

- Install throttle body
- Install a new gasket onto the intake manifold.
- Install the throttle body and fuel pipe clamp with the
4 bolts.

Torque: 30 n*m (305 kgf*cm, 22 ft.*Lbf)
- Connect the fuel tube into the clamp.
- Connect the wire harness clamp.
- Connect the throttle position sensor and control
motor connector.
- Connect the no. 1 Throttle body hose to the throttle
body
- Connect the no. 2 Water by-pass hose to the throttle
body.
- Connect the water by-pass hose to the throttle body.
- Connect the purge line hose to the throttle body.

- Install air cleaner cap

- Install the air cleaner filter element onto the air
cleaner case.
- Insert the hinge part of the air cleaner cap into the
air cleaner case, then hang the 2 hook clamps.

- Align the matchmarks of the no. 1 Air cleaner hose
and throttle body, and then connect the air cleaner
hose no. 1 To the throttle body and unfasten the no.
1 Air cleaner hose clamp.
Notice:
Make sure that the hose clamp is at the correct
angle.

- Connect the purge line hose to the clamp.
- Connect the no. 2 Ventilation hose to the air cleaner
hose.

- Install the 4 wire harness clamps.
- Connect the mass air flow meter connector.
- Connect cable to negative battery
terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leakage (see page co-1)
- Install no. 1 Engine cover

- Install the cover with the 2 nuts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*Lbf)
Inspect throttle body
Measure the resistance of the throttle control motor.
Standard resistance
If the result is not as specified, replace the throttle
body. ...
Other materials:
Inspection
Inspect cylinder head for warpage
Using a precision straightedge and feeler gauge,
measure the warpage of the contact surfaces of the
cylinder block and manifolds.
Maximum warpage:
0.08 Mm (0.0032 In.)
If the warpage is greater than the maximum, replace
the cylinder head sub-a ...
Outside vehicle
General maintenance
Performing the following maintenance checks on the vehicle
is the owner's responsibility. The owner may perform the
maintenance or take the vehicle to a service center. Check
the parts of the vehicle described below on a daily basis. In
most cases, special tools are not requ ...
Disassembly
Hint:
When removing the ornament plate and emblem, heat the
radiator grille, ornament plate and emblem using a heat light.
Standard heating temperature
Notice:
Do not heat the radiator grille, ornament plate and
emblem excessively.
Remove hood to radiator grille seal
Remove th ...