Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation

- Install throttle body
- Install a new gasket onto the intake manifold.
- Install the throttle body and fuel pipe clamp with the
4 bolts.

Torque: 30 n*m (305 kgf*cm, 22 ft.*Lbf)
- Connect the fuel tube into the clamp.
- Connect the wire harness clamp.
- Connect the throttle position sensor and control
motor connector.
- Connect the no. 1 Throttle body hose to the throttle
body
- Connect the no. 2 Water by-pass hose to the throttle
body.
- Connect the water by-pass hose to the throttle body.
- Connect the purge line hose to the throttle body.

- Install air cleaner cap

- Install the air cleaner filter element onto the air
cleaner case.
- Insert the hinge part of the air cleaner cap into the
air cleaner case, then hang the 2 hook clamps.

- Align the matchmarks of the no. 1 Air cleaner hose
and throttle body, and then connect the air cleaner
hose no. 1 To the throttle body and unfasten the no.
1 Air cleaner hose clamp.
Notice:
Make sure that the hose clamp is at the correct
angle.

- Connect the purge line hose to the clamp.
- Connect the no. 2 Ventilation hose to the air cleaner
hose.

- Install the 4 wire harness clamps.
- Connect the mass air flow meter connector.
- Connect cable to negative battery
terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leakage (see page co-1)
- Install no. 1 Engine cover

- Install the cover with the 2 nuts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*Lbf)
Inspect throttle body
Measure the resistance of the throttle control motor.
Standard resistance
If the result is not as specified, replace the throttle
body. ...
Other materials:
Dinghy towing
Your vehicle is not designed to be dinghy towed (with 4 wheels
on the ground) behind a motor home.
Notice
To avoid serious damage to your vehicle
Do not tow your vehicle with 4 wheels on
the ground.
To prevent causing serious damage to the transmission and dynamic
torque control awd system ( ...
Removal and installation of fuel control
parts
Place for removing and installing fuel
system parts
Work in a location with good air ventilation that
does not have welders, grinders, drills, electric
motors, stoves, or any other ignition sources.
Never work in a pit or near a pit as vaporized
fuel will collect in those places.
...
Installation
Hint:
Use the same procedures for the rh side and lh side.
The procedures listed below are for the rh side.
Install front seat assembly
Place the seat in the cabin.
Notice:
Be careful not to damage the vehicle body.
Connect the connector under the seat.
Lift up the se ...