Toyota RAV4 (XA40) 2013-2018 Service Manual: Installation

- Install throttle body
- Install a new gasket onto the intake manifold.
- Install the throttle body and fuel pipe clamp with the
4 bolts.

Torque: 30 n*m (305 kgf*cm, 22 ft.*Lbf)
- Connect the fuel tube into the clamp.
- Connect the wire harness clamp.
- Connect the throttle position sensor and control
motor connector.
- Connect the no. 1 Throttle body hose to the throttle
body
- Connect the no. 2 Water by-pass hose to the throttle
body.
- Connect the water by-pass hose to the throttle body.
- Connect the purge line hose to the throttle body.

- Install air cleaner cap

- Install the air cleaner filter element onto the air
cleaner case.
- Insert the hinge part of the air cleaner cap into the
air cleaner case, then hang the 2 hook clamps.

- Align the matchmarks of the no. 1 Air cleaner hose
and throttle body, and then connect the air cleaner
hose no. 1 To the throttle body and unfasten the no.
1 Air cleaner hose clamp.
Notice:
Make sure that the hose clamp is at the correct
angle.

- Connect the purge line hose to the clamp.
- Connect the no. 2 Ventilation hose to the air cleaner
hose.

- Install the 4 wire harness clamps.
- Connect the mass air flow meter connector.
- Connect cable to negative battery
terminal
- Add engine coolant (see page co-6)
- Check for engine coolant leakage (see page co-1)
- Install no. 1 Engine cover

- Install the cover with the 2 nuts.
Torque: 7.0 N*m (71 kgf*cm, 62 in.*Lbf)
Inspect throttle body
Measure the resistance of the throttle control motor.
Standard resistance
If the result is not as specified, replace the throttle
body. ...
Other materials:
Inspection
Inspect generator brush holder assembly
Using a vernier caliper, measure the brush length.
Standard length:
9.5 To 11.5 Mm (0.374 To 0.453 In.)
Minimum length:
4.5 Mm (0.177 In.)
If the brush length is less than the minimum, replace
the generator brush holder assembly.
Inspe ...
Front seat frame with adjuster
Inspection
Inspect front seat frame with adjuster
Check operation of the seat frame (slide motor).
Check if the seat frame moves smoothly when
the battery is connected to the slide motor
connector terminals.
Ok
If the result is not as specified, replace the seat
frame w ...
Removal
Remove radiator grille sub-assembly
Remove the 4 bolts and 4 nuts.
Detach the 6 claws and remove the radiator grille.
Remove no. 1 Radiator grille lower
Detach the 16 claws and remove the radiator grille.
Remove no. 2 Radiator grille lower
Detac ...