Toyota RAV4 manuals

Toyota RAV4 Service Manual: Installation (2006/01- )

  1. Install sliding roof weatherstrip

  1. Install the sliding roof weatherstrip.

Toyota RAV4. Install sliding roof weatherstrip


  1. Position the joint of the weatherstrip at the rear center.
  2. Align the marks on the weatherstrip with the middle marks at the corners of the plastic on the edge of the sliding roof panel and install the weatherstrip. Make sure that the marks on the weatherstrip are positioned within the area indicated by the marks at the corners of the plastic on the edge of the sliding roof panel.
  3. Install the lip of the weatherstrip firmly.
  1. Install sliding roof housing assembly

Toyota RAV4. Install sliding roof housing assembly


  1. Install the housing with the 4 bolts and 8 nuts.

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*Lbf)

  1. Connect sliding roof drain hose

Toyota RAV4. Connect sliding roof drain hose


  1. Connect the 4 drain hoses.

Notice:

The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing when installing the drain hoses.

  1. Install sliding roof glass sub-assembly

Toyota RAV4. Install sliding roof glass sub-assembly


  1. Using a t25 "torx" driver, temporarily install the sliding roof glass sub-assembly with the 4 screws.

Toyota RAV4. Install sliding roof glass sub-assembly


  1. Perform a level check.
  1. Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.

Standard measurement


Hint:

"+" Represents the condition that the glass is above the panel level. "-" Represents the condition that the glass is below the panel level.

  1. Perform a gap check.

Toyota RAV4. Install sliding roof glass sub-assembly


  1. Check the gap between the roof panel and roof glass.

Notice:

The gap must be even all around.

  1. Using a t25 "torx" driver, install the sliding roof glass with the 4 screws.

    Torque: 4.0 N*m (41 kgf*cm, 35 in.*Lbf)

Toyota RAV4. Install sliding roof glass sub-assembly


  1. Install sliding roof side garnish lh

Toyota RAV4. Install sliding roof side garnish lh


  1. Attach the claws to install the garnish.
  1. Install sliding roof side garnish rh

Hint:

Use the same procedures described for the lh side.

  1. Check for water leaks

  1. Adjust the sliding roof glass sub-assembly, and check for water leaks.
  2. If there are any leaks, readjust the sliding roof glass sub-assembly.
  1. Install roof headlining assembly

  1. Install the roof headlining (see page ir-59).
  1. Connect cable to negative battery terminal

Installation (2005/11-2006/01)
Install sliding roof weatherstrip Install the sliding roof weatherstrip. Position the joint of the weatherstrip at the rear center. Align the marks on the weatherstrip with the ...

Sliding roof switch assembly
Removal Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt ...

Other materials:

Low battery positive voltage
Description When there is an abnormality in the power supply circuit of the brake actuator (skid control ecu), the skid control ecu sets a dtc and the operation is prohibited by the fail-safe function. This dtc is set when the voltage supplied to terminal ig1 is outside the dtc detection ...

Components (2005/11-2006/01)
Sliding roof ecu power source circuit Description If the sliding function and tilt function do not operate, there may be a malfunction in the sliding roof ecu power source circuit. Wiring diagram Inspection procedure Perform active test by i ...

Removal (2005/11-2006/01)
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation. Remove air cleaner case sub-assembly Remove the air cleaner case (see ...

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