Toyota RAV4 Service Manual: Reassembly
- Install generator rotor assembly

- Install the washer onto the generator rectifier end
frame.

- Install the generator rotor onto the generator
rectifier end frame.

- Using a 32 mm socket wrench and press, slowly
push the generator drive end frame onto the
generator rectifier end frame.

- Tighten the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)

- Install the cord clip with the bolt.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
- Install generator brush holder assembly

- While pushing the 2 brushes into the generator
brush holder, insert a 1.0 Mm (0.039 In.) Pin into the
generator brush holder.

- Install the generator brush holder with the 2 screws.
Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)
- Pull the pin out of the generator brush holder.

- Install the terminal insulator onto the generator
rectifier end frame.

- Install the generator rear end cover with the 3 nuts.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
Install generator pulley with clutch
- Install the pulley by hand.
- Install sst to the pulley and vise as shown in the
illustration.
Sst 09820-63020

- Turn sst (b) counterclockwise to tighten the pulley.
Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)
- Install a new cap to the pulley.
- Check that the generator pulley rotates smoothly.

Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Install generator assembly
Confirm that the wire harness of the crankshaft
position sensor is secured to the wire harness
clamp bracket through the back of the rib of the
timing cha ...
Other materials:
Installation
Hint:
Use the same procedures for the rh side and lh side.
The procedures listed below are for the lh side.
Install no. 2 Seat leg box protector
Attach the clip to install the protector.
Install the clip.
Install rear no. 1 Floor mat support side plate
Install rear no ...
Basic inspection
When a malfunction is not confirmed by the dtc check,
troubleshooting should be carried out in all circuits
considered to be possible causes of the problem. In many
cases, by carrying out the basic engine check shown in the
following flowchart, the location of the problem can be found
quickly a ...
Adaptive chassis
Concept
This system reduces undesirable vehicle motion
when using a dynamic driving style or traveling
on uneven road surfaces.
General information
The driving dynamics and driving comfort are enhanced
depending on the road surface condition
and driving style.
Tuning
The system offers different shoc ...