Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install generator rotor assembly
- Install the washer onto the generator rectifier end frame.
- Install the generator rotor onto the generator rectifier end frame.
- Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame.
- Tighten the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)
- Install the cord clip with the bolt.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
- Install generator brush holder assembly
- While pushing the 2 brushes into the generator brush holder, insert a 1.0 Mm (0.039 In.) Pin into the generator brush holder.
- Install the generator brush holder with the 2 screws.
Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)
- Pull the pin out of the generator brush holder.
- Install the terminal insulator onto the generator rectifier end frame.
- Install the generator rear end cover with the 3 nuts.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
Install generator pulley with clutch
- Install the pulley by hand.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Turn sst (b) counterclockwise to tighten the pulley.
Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)
- Install a new cap to the pulley.
- Check that the generator pulley rotates smoothly.
Replacement
Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Installation
Install generator assembly
Confirm that the wire harness of the crankshaft
position sensor is secured to the wire harness
clamp bracket through the back of the rib of the
timing cha ...
Other materials:
Precaution
Handling precaution
When handling the electronic parts:
Avoid any impact to electronic parts such as
ecus and relays. Replace with new ones if
dropped or subjected to a severe blow.
Do not expose any electronic parts to high
temperatures and humidity.
Do not touch the connec ...
Underdrive clutch
Components
Disassembly
Inspect pack clearance of underdrive
clutch (see page ax-247)
Remove no. 1 Underdrive clutch disc
Using a screwdriver, pry out the underdrive clutch
flange snap ring.
Remove the flange, 3 discs and 3 plates from the
underdrive clutch drum.
In ...
Can bus line
Description
When any dtc for the can communication system is output, first measure the
resistance between the
terminals of the dlc3 to specify the trouble area, and check that there is not a
short in the can main wire,
between the main wire, to +b, or to gnd.
Wiring diagram
Inspecti ...
