Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
- Install generator rotor assembly

- Install the washer onto the generator rectifier end
frame.

- Install the generator rotor onto the generator
rectifier end frame.

- Using a 32 mm socket wrench and press, slowly
push the generator drive end frame onto the
generator rectifier end frame.

- Tighten the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)

- Install the cord clip with the bolt.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
- Install generator brush holder assembly

- While pushing the 2 brushes into the generator
brush holder, insert a 1.0 Mm (0.039 In.) Pin into the
generator brush holder.

- Install the generator brush holder with the 2 screws.
Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)
- Pull the pin out of the generator brush holder.

- Install the terminal insulator onto the generator
rectifier end frame.

- Install the generator rear end cover with the 3 nuts.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
Install generator pulley with clutch
- Install the pulley by hand.
- Install sst to the pulley and vise as shown in the
illustration.
Sst 09820-63020

- Turn sst (b) counterclockwise to tighten the pulley.
Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)
- Install a new cap to the pulley.
- Check that the generator pulley rotates smoothly.

Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Install generator assembly
Confirm that the wire harness of the crankshaft
position sensor is secured to the wire harness
clamp bracket through the back of the rib of the
timing cha ...
Other materials:
Engine
On-vehicle inspection
Inspect engine coolant
Inspect engine oil
Inspect battery
Inspect air cleaner filter element subassembly
Remove the air cleaner cap.
Remove the air filter element.
Visually check that the air filter is not excessively
damaged or oily.
If necessary, rep ...
Head restraints
Head restraints are provided
for all seats.
WARNING
â– Head restraint precautions
Observe the following precautions
regarding the head restraints.
Failure to do so may result in
death or serious injury.
Use the head restraints
designed for each respective
seat.
Adjust the head restraints to th ...
Tire rotation
Rotate the tires in the order
shown.
To equalize tire wear and extend
tire life, Toyota recommends that
tire rotation is carried out at the
same interval as tire inspection.
Do not fail to initialize the tire pressure
warning system after tire rotation.
(if equipped)
Front
â– When rotating th ...