Toyota RAV4 Service Manual: Reassembly
- Install generator rotor assembly
- Install the washer onto the generator rectifier end frame.
- Install the generator rotor onto the generator rectifier end frame.
- Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame.
- Tighten the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)
- Install the cord clip with the bolt.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
- Install generator brush holder assembly
- While pushing the 2 brushes into the generator brush holder, insert a 1.0 Mm (0.039 In.) Pin into the generator brush holder.
- Install the generator brush holder with the 2 screws.
Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)
- Pull the pin out of the generator brush holder.
- Install the terminal insulator onto the generator rectifier end frame.
- Install the generator rear end cover with the 3 nuts.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
Install generator pulley with clutch
- Install the pulley by hand.
- Install sst to the pulley and vise as shown in the illustration.
Sst 09820-63020
- Turn sst (b) counterclockwise to tighten the pulley.
Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)
- Install a new cap to the pulley.
- Check that the generator pulley rotates smoothly.
Replacement
Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Installation
Install generator assembly
Confirm that the wire harness of the crankshaft
position sensor is secured to the wire harness
clamp bracket through the back of the rib of the
timing cha ...
Other materials:
Data list
Hint:
By reading the data list displayed on an intelligent
tester, values can be checked, including those of the
switches, sensors, and actuators, without removing any
parts. Reading the data list as the first step of
troubleshooting is one method of shortening diagnostic
time.
Notice:
In th ...
Main body ecu communication stop mode
Description
Wiring diagram
Inspection procedure
Notice:
Turn the ignition switch off before measuring the resistances of the
main wire and the branch
wire.
After the ignition switch is turned off, check that the key reminder
warning system and light
reminder warning syste ...
With Parking Assistant:
Reversing Assistant
Concept
The system supports the driver when driving in
reverse, for instance when driving out of tight or
confusing parking or street situations.
The vehicle stores the driving movements of the
last route. This stored route can be driven back
with automated steering.
The system takes control of th ...
