Toyota RAV4 Service Manual: Reassembly
- Install generator rotor assembly

- Install the washer onto the generator rectifier end
frame.

- Install the generator rotor onto the generator
rectifier end frame.

- Using a 32 mm socket wrench and press, slowly
push the generator drive end frame onto the
generator rectifier end frame.

- Tighten the 4 bolts.
Torque: 5.8 N*m (59 kgf*cm, 51 in.*Lbf)

- Install the cord clip with the bolt.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
- Install generator brush holder assembly

- While pushing the 2 brushes into the generator
brush holder, insert a 1.0 Mm (0.039 In.) Pin into the
generator brush holder.

- Install the generator brush holder with the 2 screws.
Torque: 1.8 N*m (18 kgf*cm, 16 in.*Lbf)
- Pull the pin out of the generator brush holder.

- Install the terminal insulator onto the generator
rectifier end frame.

- Install the generator rear end cover with the 3 nuts.
Torque: 4.6 N*m (47 kgf*cm, 41 in.*Lbf)
Install generator pulley with clutch
- Install the pulley by hand.
- Install sst to the pulley and vise as shown in the
illustration.
Sst 09820-63020

- Turn sst (b) counterclockwise to tighten the pulley.
Torque: 111 n*m (1125 kgf*cm, 81 ft.*Lbf)
- Install a new cap to the pulley.
- Check that the generator pulley rotates smoothly.

Replace generator drive end frame bearing
Remove the 4 screws and bearing retainer.
Using sst and a hammer, tap out the bearing.
Sst 09950-60010 (09951-00250), 09950-70010
(0995 ...
Install generator assembly
Confirm that the wire harness of the crankshaft
position sensor is secured to the wire harness
clamp bracket through the back of the rib of the
timing cha ...
Other materials:
Intuitive parking assist
The distance from your vehicle to nearby obstacles when parallel
parking or maneuvering into a garage is measured by the
sensors and communicated via the indicator and a buzzer.
Always check the surrounding area when using this system.
Types of sensors
Rear corner sensors
Rear center sen ...
Diagnosis system
Description
Key reminder warning system data can be read
through the data link connector 3 (dlc3) of the
vehicle. When the system seems to be
malfunctioning, use the intelligent tester (with can
vim) to check for malfunctions and perform repairs.
Check dlc3
The vehi ...
Inside vehicle
General maintenance
Performing the following maintenance checks on the vehicle
is the owner's responsibility. The owner may perform the
maintenance or take the vehicle to a service center. Check
the parts of the vehicle described below on a daily basis. In
most cases, special tools are not requ ...