Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Removal

  1. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove front fender liner lh

  1. Remove front fender liner lh
  2. Remove the screw, nut and bolt.
  3. W/ splash shield: remove the front fender splash shield lh.
  4. Partially remove the fender liner.

Toyota RAV4. Remove front fender liner lh


Hint:

It is not necessary to fully remove the fender liner.

Partially remove it so that the bumper cover can be removed later.

  1. Remove front fender liner rh

Hint:

Use the same procedures described for the lh side.

  1. Remove radiator support opening cover

Toyota RAV4. Remove radiator support opening cover


  1. Remove the 2 clips
  2. Partially remove the radiator support opening cover.

Hint:

it is not necessary to fully remove the radiator support opening cover. Partially remove it so that the bumper cover can be removed later.

  1. Remove radiator grille protector

Toyota RAV4. Remove radiator grille protector


  1. Remove the 2 radiator grille protectors.
  1. Remove front bumper cover

Toyota RAV4. Remove front bumper cover


  1. Remove the 8 screws.
  2. Apply protective tape under the front fender and headlight.
  3. Using a screwdriver, detach the 4 claws.

Hint:

Tape the screwdriver tip before use.

  1. W/ fog light: disconnect the 2 fog light connectors.

Toyota RAV4. Remove front bumper cover


  1. Using a clip remover, remove the hood cushion center.

Toyota RAV4. Remove front bumper cover


  1. Using a clip remover, remove the 4 clips and remove the front bumper cover.

Toyota RAV4. Remove front bumper cover


  1. Remove no. 2 Front bumper energy absorber

Toyota RAV4. Remove no. 2 Front bumper energy absorber


  1. Remove the absorber.
  1. Remove front bumper retainer

  1. Remove the bolt and retainer.

Toyota RAV4. Remove front bumper retainer


  1. Remove front bumper reinforcement subassembly

Toyota RAV4. Remove front bumper reinforcement subassembly


  1. Detach 5 clamps and remove the wire harness.
  2. Remove the 8 bolts and reinforcement.

Toyota RAV4. Remove front bumper reinforcement subassembly


  1. Remove front bumper side retainer lh

  1. Remove the bolt.
  2. Using a screwdriver, detach the clip and remove the bumper side retainer.

Hint:

Tape the screwdriver tip before use.

Toyota RAV4. Remove front bumper side retainer lh


  1. Remove front bumper side retainer lh

Hint:

Use the same procedures described for the lh side.

Components
...

Disassembly
Remove radiator grille sub-assembly Remove the 4 bolts and 4 nuts. Detach the 6 claws and remove the radiator grille. Remove no. 1 Radiator grille lower Detach the 1 ...

Other materials:

Cooling fan system
Parts location System diagram On-vehicle inspection Hint: It is normal for the cooling fan to sometimes rotate when the ignition switch is turned from acc to on. Check cooling fan operation at low temperatures (below 94°c (201°f)) Turn the ignition switch on with the a/c ...

Operation check
Check electrical door lock operation Check the basic function. Check that all doors lock when the door control switch (for manual operation) is turned to lock and all doors unlock when turned to unlock. Check that all doors lock when the driver side door lock key cylinder is t ...

Hydraulic test
Measure line pressure Notice: Perform the test at the normal operating atf temperature: 50 to 80°c (122 to 176°f). The line pressure test should always be performed with at least 2 people. One person should observe the condition of the wheels or wheel chocks while the other ...

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