Toyota RAV4 manuals

Toyota RAV4 (XA40) 2013-2018 Service Manual: Removal

  1. Disconnect cable from negative battery terminal

Caution:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

  1. Remove no. 1 Engine under cover

  2. Remove front fender apron rh

  3. Remove radiator support opening cover

  4. Drain engine coolant (see page co-6)

  5. Remove front suspension member reinforcement rh (see page em-6)

  6. Remove fan and generator v belt (see page em-6)

  7. Remove generator assembly (see page ch-9)

  8. Remove water pump pulley

Toyota RAV4. Remove water pump pulley


  1. Using sst, remove the 4 bolts and water pump pulley.

Sst 09960-10010 (09962-01000, 09963-00700)

  1. Remove water pump assembly

Toyota RAV4. Remove water pump assembly


  1. Remove the clamp of the crankshaft position sensor from the water pump.
  2. Disconnect the wire of the crankshaft position sensor from the clamp bracket.

Toyota RAV4. Remove water pump assembly


  1. Remove the 4 bolts, 2 nuts and clamp bracket.

Toyota RAV4. Remove water pump assembly


  1. Using a screwdriver, pry between the water pump and cylinder block, and then remove the water pump.

Notice:

Be careful not to damage the contact surfaces of the water pump and cylinder block.

Water pump
...

Inspection
Inspect water pump assembly Visually check the drain hole for coolant leakage. If leakage is found, replace the water pump assembly. Turn the pulley, and then check that the water ...

Other materials:

Data list / active test
Read data list Hint: Using the intelligent tester's data list allows switch, sensor, actuator and other item values to be read without removing any parts. Reading the data list early in troubleshooting is one way to save time. Connect the intelligent tester to the dlc3. Turn the igni ...

Calibration
Description After replacing components relating to the vsc or performing "front wheel alignment adjustment", clear and read the sensor calibration data. Follow the chart to perform calibration. Clear zero point calibration data (when using intelligent tester) ...

Installation
Install camshaft timing oil control valve assembly Apply a light coat of engine oil to the o-ring of the oil control valve. Install the oil control valve with the bolt. Torque: 9.0 N*m (92 kgf*cm, 80 in.*Lbf) Notice: Make sure that the o-ring is not cracked or jammed. Co ...

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