Toyota RAV4 (XA40) 2013-2018 Service Manual: Removal (2006/01- )
- Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
- Remove air cleaner case sub-assembly (for
2az-fe)
- Remove the air cleaner case (see page em-98).
Hint:
Refer to the procedures from the removal of the
purge vsv up until the removal of the air cleaner
case.
- Remove air cleaner case (for 2gr-fe)
- Remove the air cleaner case (see page em-21).
Hint:
Refer to the procedures from the removal of the air
cleaner cap sub-assembly up until the removal of
the air cleaner case.
- Drain brake fluid
Notice:
Wash off brake fluid immediately if it comes in
contact with any painted surface.
- Disconnect brake lines
![Toyota RAV4. Disconnect brake lines](images/books/256/29/2.htm44.jpg)
- Using sst, disconnect the 6 brake lines from the
actuator.
Sst 09023-00101
- Place tags or marks to identify the installation
locations of each brake line.
![Toyota RAV4. Disconnect brake lines](images/books/256/29/2.htm45.jpg)
- Remove abs and traction actuator assembly with bracket
![Toyota RAV4. Remove abs and traction actuator assembly with bracket](images/books/256/29/2.htm47.jpg)
- Pull the lock lever upward and disconnect the
connector.
![Toyota RAV4. Remove abs and traction actuator assembly with bracket](images/books/256/29/2.htm48.jpg)
- Disconnect the brake tube clamp from the bracket.
![Toyota RAV4. Remove abs and traction actuator assembly with bracket](images/books/256/29/2.htm49.jpg)
- Remove the 3 nuts and actuator with bracket.
Notice:
Be careful not to damage the brake tubes.
Disassembly
- Remove abs and traction actuator assembly
![Toyota RAV4. Remove abs and traction actuator assembly](images/books/256/29/2.htm50.jpg)
- Remove the 2 nuts and actuator from the bracket.
- Remove brake actuator bolt holder
- Remove the 2 bolt holders from the actuator.
- Remove brake actuator bolt cushion
- Remove the 3 cushions from the actuator.
Reassembly
- Install brake actuator bolt cushion
- Install the 3 cushions to the actuator.
- Install brake actuator bolt holder
- Install the 2 bolt holders to the actuator.
- Install abs and traction actuator assembly
Notice:
- Do not remove the hole plug before connecting the
brake tube. New actuators are filled with brake fluid.
![Toyota RAV4. Install abs and traction actuator assembly](images/books/256/29/2.htm53.jpg)
![Toyota RAV4. Install abs and traction actuator assembly](images/books/256/29/2.htm54.jpg)
- The clearance between the bolt holder and
bracket is less than 1.0 Mm (0.039 In.).
- The projection should be set as shown in the
illustration.
- Install the 2 nuts to assemble the actuator and
bracket.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*Lbf)
![Toyota RAV4. Install abs and traction actuator assembly](images/books/256/29/2.htm57.jpg)
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt prete ...
Install abs and traction actuator assembly with bracket
Notice:
Do not remove the hole plug before connecting the
brake tube. New actuators are filled with brake fluid.
Install the actuato ...
Other materials:
If your vehicle overheats
The following may indicate that your vehicle is overheating.
The high engine coolant temperature warning light Comes
on or a loss of engine power is experienced. (For example, the
vehicle speed does not increase.)
Steam comes out from under the hood.
Correction procedures
Stop ...
Before driving
Observe the following
before starting off in the
vehicle to ensure safety of
driving.
Installing floor mats
Use only floor mats designed
specifically for vehicles of the
same model and model year as
your vehicle. Fix them securely
in place onto the carpet.
1. Insert the retaining hooks
(clips) into ...
Installation
Install water pump assembly
Remove any old seal packing material from the
contact surface.
Apply a continuous line of seal packing as shown in
the illustration.
Seal packing:
toyota genuine seal parking black, three
bond 1207b or equivalent
Standard seal diameter:
2.2 To 2. ...