Toyota RAV4 Service Manual: Removal (2006/01- )
- Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
- Remove air cleaner case sub-assembly (for
2az-fe)
- Remove the air cleaner case (see page em-98).
Hint:
Refer to the procedures from the removal of the
purge vsv up until the removal of the air cleaner
case.
- Remove air cleaner case (for 2gr-fe)
- Remove the air cleaner case (see page em-21).
Hint:
Refer to the procedures from the removal of the air
cleaner cap sub-assembly up until the removal of
the air cleaner case.
- Drain brake fluid
Notice:
Wash off brake fluid immediately if it comes in
contact with any painted surface.
- Disconnect brake lines

- Using sst, disconnect the 6 brake lines from the
actuator.
Sst 09023-00101
- Place tags or marks to identify the installation
locations of each brake line.

- Remove abs and traction actuator assembly with bracket

- Pull the lock lever upward and disconnect the
connector.

- Disconnect the brake tube clamp from the bracket.

- Remove the 3 nuts and actuator with bracket.
Notice:
Be careful not to damage the brake tubes.
Disassembly
- Remove abs and traction actuator assembly

- Remove the 2 nuts and actuator from the bracket.
- Remove brake actuator bolt holder
- Remove the 2 bolt holders from the actuator.
- Remove brake actuator bolt cushion
- Remove the 3 cushions from the actuator.
Reassembly
- Install brake actuator bolt cushion
- Install the 3 cushions to the actuator.
- Install brake actuator bolt holder
- Install the 2 bolt holders to the actuator.
- Install abs and traction actuator assembly
Notice:
- Do not remove the hole plug before connecting the
brake tube. New actuators are filled with brake fluid.


- The clearance between the bolt holder and
bracket is less than 1.0 Mm (0.039 In.).
- The projection should be set as shown in the
illustration.
- Install the 2 nuts to assemble the actuator and
bracket.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*Lbf)

Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt prete ...
Install abs and traction actuator assembly with bracket
Notice:
Do not remove the hole plug before connecting the
brake tube. New actuators are filled with brake fluid.
Install the actuato ...
Other materials:
On-vehicle inspection
Check driver side seat belt warning light
Turn the ignition switch on.
When the driver side seat belt is not fastened, check
that the combination meter's driver side seat belt
warning light starts blinking.
When the seat belt is fastened, check that the
combination meter's driver ...
How to proceed with troubleshooting
Hint:
Use these procedures to troubleshoot the supplemental
restraint system.
*: Use the intelligent tester.
Vehicle brought to workshop
Inspect battery voltage*
Standard voltage:
11 to 14 v
If the voltage is below 11 v, recharge or replace the battery
before proceeding.
...
Tire pressure monitor
Concept
The system monitors tire inflation pressure in the
four mounted tires. The system warns you if
there is a loss of pressure in one or more tires.
General information
Sensors in the tire valves measure the tire inflation
pressure and tire temperature.
Using the tire settings in iDrive, the sy ...