Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly

  1. Remove magnetic switch assembly

  1. Remove the nut and disconnect the lead wire from the magnetic switch.

Toyota RAV4. Remove magnetic switch assembly


  1. Remove the 2 screws holding the magnetic switch to the starter drive housing.
  2. Remove the magnetic switch.
  3. Remove the return spring and plunger from the starter drive housing.

Toyota RAV4. Remove magnetic switch assembly


  1. Remove starter yoke assembly

Toyota RAV4. Remove starter yoke assembly


  1. Remove the 2 through-bolts, and pull out the starter yoke together with the commutator end frame.
  2. Remove the starter yoke from the commutator end frame.

Toyota RAV4. Remove starter yoke assembly


  1. Remove starter armature plate

Toyota RAV4. Remove starter armature plate


  1. Remove the armature plate from the starter yoke.
  1. Remove starter commutator end frame cover

Toyota RAV4. Remove starter commutator end frame


  1. Using a screwdriver, pry out the commutator end frame cover.
  1. Remove starter armature assembly

Toyota RAV4. Remove starter armature assembly


  1. Using snap ring pliers, remove the snap ring and plate washer.
  2. Remove the armature from the commutator end frame.
  1. Remove planetary gear

Toyota RAV4. Remove planetary gear


  1. Remove the 3 planetary gears from the starter drive housing.
Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Inspection
Inspect starter assembly Notice: These tests must be performed within 3 to 5 seconds to avoid burning out the coil. Perform the pull-in test. Disconnect the lead wire from terminal c ...

Other materials:

Headlight relay
On-vehicle inspection Remove headlight relay Remove the headlight relay from the engine room no. 2 Relay block. Measure the resistance of the relay. Standard resistance If result is not as specified, replace the relay. ...

Replacement
Replace timing chain cover oil seal Hint: There are 2 methods to replace the oil seal. If the timing chain cover is removed from the cylinder block: Using a screwdriver and hammer, tap out the oil seal. Apply multi-purpose grease to the lip of a new oil seal. Notice: ...

Installation
Hint: Use the same procedures for the rh side and lh side. The procedures listed below are for the lh side. When replacing the clip, heat the clip and body using a heat light. Standard heating temperature Notice: Do not heat the clip and vehicle body excessively. Replace roof dri ...

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