Toyota RAV4 manuals

Toyota RAV4 Service Manual: Disassembly

  1. Remove magnetic switch assembly

  1. Remove the nut and disconnect the lead wire from the magnetic switch.

Toyota RAV4. Remove magnetic switch assembly


  1. Remove the 2 screws holding the magnetic switch to the starter drive housing.
  2. Remove the magnetic switch.
  3. Remove the return spring and plunger from the starter drive housing.

Toyota RAV4. Remove magnetic switch assembly


  1. Remove starter yoke assembly

Toyota RAV4. Remove starter yoke assembly


  1. Remove the 2 through-bolts, and pull out the starter yoke together with the commutator end frame.
  2. Remove the starter yoke from the commutator end frame.

Toyota RAV4. Remove starter yoke assembly


  1. Remove starter armature plate

Toyota RAV4. Remove starter armature plate


  1. Remove the armature plate from the starter yoke.
  1. Remove starter commutator end frame cover

Toyota RAV4. Remove starter commutator end frame


  1. Using a screwdriver, pry out the commutator end frame cover.
  1. Remove starter armature assembly

Toyota RAV4. Remove starter armature assembly


  1. Using snap ring pliers, remove the snap ring and plate washer.
  2. Remove the armature from the commutator end frame.
  1. Remove planetary gear

Toyota RAV4. Remove planetary gear


  1. Remove the 3 planetary gears from the starter drive housing.
Removal
Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt preten ...

Inspection
Inspect starter assembly Notice: These tests must be performed within 3 to 5 seconds to avoid burning out the coil. Perform the pull-in test. Disconnect the lead wire from terminal c ...

Other materials:

Reassembly (2006/01- )
Install front drive shaft bearing (for rh) Install the bearing bracket snap ring to the inboard shaft. Using sst and a press, press in the drive shaft bearing to the inboard joint rh. Sst 09527-10011, 09710-04081 Notice: The bearing should be installed completely. Usi ...

Ambient temperature sensor circuit
Description The ambient temperature sensor is installed in the front part of the condenser to detect the ambient temperature and control the air conditioner. The sensor is connected to the combination meter and detects fluctuations in the ambient temperature. This data is used for contr ...

Problem symptoms table
Hint: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Re ...

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