Toyota RAV4 (XA40) 2013-2018 Service Manual: Inspection
- Inspect no. 1 Chain tensioner
- Check that the plunger moves smoothly when the ratchet pawl is raised with your finger.
- Release the ratchet pawl, then check that the plunger is locked in place by the ratchet pawl and does not move when pushed with your finger.
- Inspect chain sub-assembly
- Using a vernier caliper, measure the length of the 16 links with the chain fully stretched.
Maximum chain elongation: 122.6 Mm (4.827 In.)
If the chain elongation is greater than the maximum, replace the chain sub-assembly.
Hint:
Take the measurements at 3 or more places selected at random.
- Inspect no. 2 Chain sub-assembly
- Using a vernier caliper, measure the length of the 8 links with the chain fully stretched.
Maximum chain elongation: 52.4 Mm (2.063 In.)
If the chain elongation is greater than the maximum, replace the no. 2 Chain sub-assembly.
Hint:
Take the measurements at 3 or more places selected at random.
- Inspect chain tensioner slipper
- Using a vernier caliper, measure the tensioner slipper wear.
Maximum wear: 1.0 Mm (0.039 In.)
If the wear is greater than the maximum, replace the chain tensioner slipper.
- Inspect no. 1 Chain vibration damper
- Using a vernier caliper, measure the vibration damper wear.
Maximum wear: 1.0 Mm (0.039 In.)
If the wear is greater than the maximum, replace the no. 1 Chain vibration damper.
- Inspect crankshaft timing sprocket
- Wrap the chain around the timing sprocket.
- Using a vernier caliper, measure the timing gear diameter with the chain.
Minimum gear diameter (with chain): 51.6 Mm (2.031 In.)
Notice:
The vernier caliper must be in contact with the chain rollers when measuring.
If the gear diameter is less than the minimum, replace the chain sub-assembly and crankshaft timing sprocket.
- Inspect oil pump drive sprocket
- Wrap the chain around the drive sprocket.
- Using a vernier caliper, measure the drive gear diameter with the chain.
Minimum gear diameter (with chain): 48.2 Mm (1.898 In.)
Notice:
The vernier caliper must be in contact with the chain rollers when measuring.
If the gear diameter is less than the minimum, replace the no. 2 Chain sub-assembly and oil pump drive sprocket.
- Inspect oil pump drive shaft sprocket
- Wrap the chain around the drive shaft sprocket.
- Using a vernier caliper, measure the drive shaft gear diameter with the chain.
Minimum gear diameter (with chain): 48.2 Mm (1.898 In.)
Notice:
The vernier caliper must be in contact with the chain rollers when measuring.
If the gear diameter is less than the minimum, replace the no. 2 Chain sub-assembly and oil pump drive shaft sprocket.
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt preten ...
Replacement
Replace timing chain cover oil seal
Using a screwdriver and hammer, tap out the oil
seal.
Place the oil seal retainer on wooden blocks.
Apply multi-purpose grease to the lip of a ne ...
Other materials:
Diagnosis system
Description
Air conditioning system data and the diagnostic
trouble codes (dtcs) can be read through the
data link connector 3 (dlc3) of the vehicle. When
the system seems to be malfunctioning, use the
intelligent tester to check for malfunctions and
perform troubleshooting.
...
Front power seat lumbar switch
Inspection
Inspect front power seat lumbar switch lh
Measure the resistance between the terminals when
the switch is operated.
Standard resistance
If the result is not as specified, replace the switch. ...
Rear window and outside rear view mirror defoggers
These features are used to defog the rear window, and to
remove raindrops, dew and frost from the outside rear view mirrors
(if equipped).
Vehicles with a manual air conditioning system
On/off
The defoggers will automatically
turn off after approximately 15 minutes.
Vehicles with an au ...
