Toyota RAV4 manuals

Toyota RAV4 Service Manual: Installation

  1. Install knock sensor

Toyota RAV4. Install knock sensor


  1. Install the sensor with the nut.

Torque: 20 n*m (205 kgf*cm, 15 ft.*Lbf)

Notice:

Make sure that the knock sensor is in the correct position.

  1. Connect the sensor connector.
  1. Install intake manifold insulator

Toyota RAV4. Install intake manifold insulator


  1. install the intake manifold insulator onto the cylinder block.
  1. Install intake manifold

Toyota RAV4. Install intake manifold


  1. Install a new gasket into the intake manifold.
  2. Install the intake manifold with the 5 bolts and 2 nuts.

Torque: 30 n*m (305 kgf*cm, 22 ft.*Lbf)

Toyota RAV4. Install intake manifold


  1. Fit the union to check valve hose into the vacuum hose clamp.
  2. Install the wire harness clamp.
  3. Connect the camshaft timing oil control valve connector.
  4. Connect the union to check valve hose to the brake booster.
  1. Connect heater water outlet hose

  1. Install the heater water outlet hose to the water bypass pipe and heater radiator unit.
  1. Connect heater water inlet hose

  1. Install the heater water inlet hose to the cylinder head and heater radiator unit.
  2. Install the hose clamp.
  1. Install fuel tube

  2. Install fuel delivery pipe (see page fu-13)

  3. Install throttle body (see page es-413)

  4. Install air cleaner cap (see page es-413)

  5. Connect cable to negative battery terminal

  6. Add engine coolant (see page co-6)

  7. Check for engine coolant leakage (see page co-1)

  8. Check for fuel leakage (see page fu-14)

  9. Install no. 1 Engine cover (see page es-414)

Inspection
Inspect knock sensor Measure the resistance of the sensor. Standard resistance If the result is not as specified, replace the knock sensor. ...

Integration relay
On-vehicle inspection Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airb ...

Other materials:

Removal
Discharge fuel system pressure (see page fu-9) Drain coolant (see page co-6) Disconnect cable from negative battery terminal Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation ...

Problem symptoms table (2006/01- )
Hint: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "suspected area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. R ...

Disassembly
Remove magnetic switch assembly Remove the nut and disconnect the lead wire from the magnetic switch. Remove the 2 screws holding the magnetic switch to the starter drive housing. Remove the magnetic switch. Remove the return spring and plunger from the starter drive hou ...

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