Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
Hint:
Use high-temperature grease to lubricate the bearings,
gears, return spring and steel ball when assembling the
starter.
- Install planetary gear
- Apply grease to the planetary gears and pin parts of
the planetary shaft.
- Install the 3 planetary gears.
![Toyota RAV4. Install planetary gear](images/books/256/20/1.htm97.jpg)
- Install starter armature assembly
![Toyota RAV4. Install starter armature assembly](images/books/256/20/1.htm98.jpg)
- Apply grease to the plate washer and the armature
shaft.
- Install the starter armature to the starter commutator
end frame.
- Using snap ring pliers, install the plate washer and a
new snap ring.
- Using a vernier caliper, measure length of the snap
ring.
Maximum length:
5.0 Mm (0.197 In.)
If the length is greater than the maximum, replace it
with a new snap ring.
![Toyota RAV4. Install starter armature assembly](images/books/256/20/1.htm99.jpg)
- Install starter commutator end frame cover
![Toyota RAV4. Install starter commutator end frame cover](images/books/256/20/1.htm1.gif)
- Install the end frame cover to the commutator end
frame.
- Install starter armature plate
![Toyota RAV4. Install starter armature plate](images/books/256/20/1.htm2.jpg)
- Insert the armature plate to the starter yoke.
- Align the keyway of the starter plate with the key
inside the starter yoke, and install the starter plate.
- Install starter commutator end frame assembly
![Toyota RAV4. Install starter commutator end frame assembly](images/books/256/20/1.htm3.jpg)
- Align the rubber of the end frame with the cutout of
the starter yoke.
- Install the end frame to the starter yoke.
- Install starter yoke assembly
- Align the protrusion of the starter yoke with the cutout of the starter
drive housing.
![Toyota RAV4. Install starter yoke assembly](images/books/256/20/1.htm4.jpg)
- Install the starter yoke with the 2 through-bolts.
Torque: 5.9 N*m (60 kgf*cm, 52 in.*Lbf)
![Toyota RAV4. Install starter yoke assembly](images/books/256/20/1.htm5.gif)
- Install magnetic switch assembly
![Toyota RAV4. Install magnetic switch assembly](images/books/256/20/1.htm6.gif)
- Apply grease to the plunger and the hook.
- Hang the plunger hook of the magnetic switch to the
drive lever.
- Install the plunger and return spring.
![Toyota RAV4. Install magnetic switch assembly](images/books/256/20/1.htm7.gif)
- Install the magnetic switch with the 2 screws.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*Lbf)
![Toyota RAV4. Install magnetic switch assembly](images/books/256/20/1.htm8.gif)
- Connect the lead wire to the magnetic switch with
the nut.
Torque: 10 n*m (102 kgf*cm, 7 ft.*Lbf)
Inspect starter assembly
Notice:
These tests must be performed within 3 to 5 seconds
to avoid burning out the coil.
Perform the pull-in test.
Disconnect the lead wire from terminal c ...
Install starter assembly
Install the starter with the 2 bolts.
Torque: 37 n*m (377 kgf*cm, 27 ft.*Lbf)
Connect the starter connector.
Install the terminal nut and cover the nu ...
Other materials:
Forward clutch
Components
Disassembly
Inspect forward clutch (see page ax-227)
Remove forward multiple disc clutch disc
Using a screwdriver, remove the snap ring.
Remove the flange , 5 discs and 5 plates from the
input shaft.
Inspect forward multiple disc clutch disc (see page ax-228 ...
Starter relay circuit high
Description
While the engine is being cranked, the positive battery voltage is applied to
terminal sta of the ecm. If
the ecm detects the starter control (sta) signal while the vehicle is being
driven, it determines that there
is a malfunction in the sta circuit. The ecm then illuminates ...
Blower unit
Components
Removal
Disconnect cable from negative battery
terminal
Caution:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
Remove upper instrument panel
Remove the upper ...