Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
Hint:
Use high-temperature grease to lubricate the bearings,
gears, return spring and steel ball when assembling the
starter.
- Install planetary gear
- Apply grease to the planetary gears and pin parts of
the planetary shaft.
- Install the 3 planetary gears.

- Install starter armature assembly

- Apply grease to the plate washer and the armature
shaft.
- Install the starter armature to the starter commutator
end frame.
- Using snap ring pliers, install the plate washer and a
new snap ring.
- Using a vernier caliper, measure length of the snap
ring.
Maximum length:
5.0 Mm (0.197 In.)
If the length is greater than the maximum, replace it
with a new snap ring.

- Install starter commutator end frame cover

- Install the end frame cover to the commutator end
frame.
- Install starter armature plate

- Insert the armature plate to the starter yoke.
- Align the keyway of the starter plate with the key
inside the starter yoke, and install the starter plate.
- Install starter commutator end frame assembly

- Align the rubber of the end frame with the cutout of
the starter yoke.
- Install the end frame to the starter yoke.
- Install starter yoke assembly
- Align the protrusion of the starter yoke with the cutout of the starter
drive housing.

- Install the starter yoke with the 2 through-bolts.
Torque: 5.9 N*m (60 kgf*cm, 52 in.*Lbf)

- Install magnetic switch assembly

- Apply grease to the plunger and the hook.
- Hang the plunger hook of the magnetic switch to the
drive lever.
- Install the plunger and return spring.

- Install the magnetic switch with the 2 screws.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*Lbf)

- Connect the lead wire to the magnetic switch with
the nut.
Torque: 10 n*m (102 kgf*cm, 7 ft.*Lbf)
Inspect starter assembly
Notice:
These tests must be performed within 3 to 5 seconds
to avoid burning out the coil.
Perform the pull-in test.
Disconnect the lead wire from terminal c ...
Install starter assembly
Install the starter with the 2 bolts.
Torque: 37 n*m (377 kgf*cm, 27 ft.*Lbf)
Connect the starter connector.
Install the terminal nut and cover the nu ...
Other materials:
Fuel pressure regulator
Components
Removal
Remove fuel tank assembly
Remove the fuel tank (see page fu-39).
Remove fuel tank main tube sub-assembly
Remove the joint clip and fuel tank main tube.
Caution:
Before removing the tube joint clip, check for
foreign matter around the cli ...
Cleaning the Digital Rearview
Mirror
â– Cleaning the mirror surface
If the mirror surface is dirty, the
image on the display may be difficult
to see.
Clean the mirror surface gently
using a soft dry cloth.
â– Cleaning the camera
If the camera lens is dirty, the
displayed image may not be
clear. In this case, clean it with a
soft clo ...
Only rear door rh lock / unlock functions do not operate
Description
The main body ecu receives lock / unlock switch signals and activates the
door lock motor accordingly.
Wiring diagram
Inspection procedure
Inspect rear door with motor lock assembly rh
Apply the battery voltage to the door lock motor and
check the operation of th ...