Toyota RAV4 (XA40) 2013-2018 Service Manual: Reassembly
Hint:
Use high-temperature grease to lubricate the bearings, gears, return spring and steel ball when assembling the starter.
- Install planetary gear
- Apply grease to the planetary gears and pin parts of the planetary shaft.
- Install the 3 planetary gears.
- Install starter armature assembly
- Apply grease to the plate washer and the armature shaft.
- Install the starter armature to the starter commutator end frame.
- Using snap ring pliers, install the plate washer and a new snap ring.
- Using a vernier caliper, measure length of the snap ring.
Maximum length: 5.0 Mm (0.197 In.)
If the length is greater than the maximum, replace it with a new snap ring.
- Install starter commutator end frame cover
- Install the end frame cover to the commutator end frame.
- Install starter armature plate
- Insert the armature plate to the starter yoke.
- Align the keyway of the starter plate with the key inside the starter yoke, and install the starter plate.
- Install starter commutator end frame assembly
- Align the rubber of the end frame with the cutout of the starter yoke.
- Install the end frame to the starter yoke.
- Install starter yoke assembly
- Align the protrusion of the starter yoke with the cutout of the starter drive housing.
- Install the starter yoke with the 2 through-bolts.
Torque: 5.9 N*m (60 kgf*cm, 52 in.*Lbf)
- Install magnetic switch assembly
- Apply grease to the plunger and the hook.
- Hang the plunger hook of the magnetic switch to the drive lever.
- Install the plunger and return spring.
- Install the magnetic switch with the 2 screws.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*Lbf)
- Connect the lead wire to the magnetic switch with
the nut.
Torque: 10 n*m (102 kgf*cm, 7 ft.*Lbf)
Inspection
Inspect starter assembly
Notice:
These tests must be performed within 3 to 5 seconds
to avoid burning out the coil.
Perform the pull-in test.
Disconnect the lead wire from terminal c ...
Installation
Install starter assembly
Install the starter with the 2 bolts.
Torque: 37 n*m (377 kgf*cm, 27 ft.*Lbf)
Connect the starter connector.
Install the terminal nut and cover the nu ...
Other materials:
Receiving a call
When a call is received, the following screen is displayed
together with a sound.
To answer the phone
Press the switch on the
steering
wheel or select .
To refuse a call
Press the switch on the
steering wheel or select .
To adjust the incoming call volume
...
Installation
Install generator assembly
Confirm that the wire harness of the crankshaft
position sensor is secured to the wire harness
clamp bracket through the back of the rib of the
timing chain cover.
Install the generator with the 2 bolts.
Torque: 21 n*m (215 kgf*cm, 16 ft.*Lb ...
Replacement
discharge refrigerant from refrigeration system
Start up the engine.
Turn the a/c switch on.
Operate the cooler compressor with an engine
speed of approximately 1,000 rpm for 5 to 6 minutes
to circulate the refrigerant and collect the
compressor oil remaining in each component int ...
